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US4013586A Expired / Lapsed US ⏱️ 0.0 years remaining

Vanadium catalysts prepared with phosphonates

Assignee: Huntsman Specialty Chemicals Corp
•
Filing: 1975-07-24
•
Granted: 1977-03-22
•
Expires: 1995-07-24
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Abstract

Abstract An improved process was found for preparing a vanadium-containing catalyst wherein a tetravalent vanadium compound is provided from a pentavalent vanadium compound, comprising contacting the pentavalent vanadium compound with a phosphonate. The improved process is exemplified by the preparation of phosphorus-vanadium-oxygen catalysts, and particularly the preparation of phosphorus-vanadium-oxygen catalysts having a phosphorus to vanadium atom ratio of about 1:2 to about 2:1 comprising contacting a vanadium compound with a selected phosphonate, recovering a phosphorus-vanadium-oxygen precursor, and thereafter calcining the precursor to form the catalysts. The compound 1-hydroxy-1,1-ethylidene diphosphonic acid is preferred as the phosphonate.

Inventors

  • 👤 Thomas J. Dolan
  • 👤 Robert S. Mitchell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 14:32
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/14; B01J27/186; B01J27/195; B01J27/198

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 261 words
In a process for preparing a phosphorus-vanadium-oxygen catalyst wherein a pentavalent vanadium compound is contacted with a phosphorus compound under conditions to provide a substantial amount of tetravalent vanadium and to for a phosphorus-vanadium-oxygen precursor, the improvement which comprises contacting the pentavalent vanadium compound with a phosphonate compound selected from the group consisting of: ##STR5## where each X is selected from the group consisting of hydrogen and lower alkyls containing 1 to 4 carbon atoms and M is a member selected from the group consisting of hydrogen and cations; ##STR6## wherein X is a member selected from the group consisting of hydrogen and lower alkyl (1-4 carbon atoms) and Y is a member selected from the group consisting of hydrogen, hydroxyl and lower alkyl (1-4 carbon atoms), and M is a member selected from the group consisting of hydrogen and cations; and ##STR7## wherein each X is selected from the group consisting of hydrogen and lower alkyls containing 1 to 4 carbon atoms; n is either 2 or 3; m is 0 to 12; R 3 is selected from the group consisting of hydrogen, lower alkyl containing 1 to 4 carbon atoms and --CH 2 PO 2 M group; R 1 , R 2 , R 4 and R 5 are from the group of radicals ##STR8## with the proviso that at least two --C(X)(X)PO 3 M 2 groups are present at all times and are either R 1 and R 2 or R 4 and R 5 and that the compound gives a positive result with the vanadium reducing test.
Claim 2
Dependent Claim 261 words
In a process for preparing a phosphorus-vanadium-oxygen catalyst wherein a pentavalent vanadium compound is contacted with a phosphorus compound under conditions to provide a substantial amount of tetravalent vanadium and to for a phosphorus-vanadium-oxygen precursor, the improvement which comprises contacting the pentavalent vanadium compound with a phosphonate compound selected from the group consisting of: ##STR5## where each X is selected from the group consisting of hydrogen and lower alkyls containing 1 to 4 carbon atoms and M is a member selected from the group consisting of hydrogen and cations; ##STR6## wherein X is a member selected from the group consisting of hydrogen and lower alkyl (1-4 carbon atoms) and Y is a member selected from the group consisting of hydrogen, hydroxyl and lower alkyl (1-4 carbon atoms), and M is a member selected from the group consisting of hydrogen and cations; and ##STR7## wherein each X is selected from the group consisting of hydrogen and lower alkyls containing 1 to 4 carbon atoms; n is either 2 or 3; m is 0 to 12; R 3 is selected from the group consisting of hydrogen, lower alkyl containing 1 to 4 carbon atoms and --CH 2 PO 2 M group; R 1 , R 2 , R 4 and R 5 are from the group of radicals ##STR8## with the proviso that at least two --C(X)(X)PO 3 M 2 groups are present at all times and are either R 1 and R 2 or R 4 and R 5 and that the compound gives a positive result with the vanadium reducing test.
Claim 3
Dependent Claim 23 words
In a process of claim 1 wherein the phosphonate compound is a condensed polyalkylene-polyamine derivative represented by Formula III and n is 2.
Claim 4
Dependent Claim 12 words
In a process of claim 2 wherein m is 0 to 6.
Claim 5
Dependent Claim 19 words
In a process of claim 1 wherein the phosphorus to vanadium atom ratio is about 1:1 to about 2:1.
Claim 6
Dependent Claim 19 words
In a process of claim 1 wherein the phosphorus to vanadium atom ratio is about 1:1 to about 1.1:1.
Claim 7
Dependent Claim 16 words
In a process of claim 1 wherein the phosphorus to vanadium atom ratio is about 1.1:1.
Claim 8
Dependent Claim 23 words
In a process of claim 1 wherein the amount of phosphonate compound is at least the stoichiometric amount required to provide tetravalent vanadium.
Claim 9
Dependent Claim 15 words
In a process of claim 1 wherein the phosphonate compound is amino tri(methylene phosphonic acid).
Claim 10
Dependent Claim 15 words
In a process of claim 1 wherein the phosphonate compound is 1-hydroxy ethylidene 1,1-diphosphonic acid.
Claim 11
Dependent Claim 15 words
In a process of claim 1 wherein the phosphonate compound is ethylenediamine tetra(methylene phosphonic acid).
Claim 12
Dependent Claim 15 words
In a process of claim 1 wherein the phosphonate compound is diethylenetriamine penta(methylene phosphonic acid).

References Cited (Backward Citations)

US2773921A Cited
US3031508A Cited
US3156707A Cited
US3474041A Cited
US3845094A Cited
US3907707A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-03-21 1980-09-20 1981-03-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-03-21 1984-09-20 1985-03-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-03-21 1988-09-20 1989-03-22 $7700.00 Window Closed / Lapsed

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