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US4012616A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for metal bonding

Assignee: General Electric Co
•
Filing: 1975-01-02
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Granted: 1977-03-15
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Expires: 1995-01-02
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Abstract

Abstract Simple or complex cross-sectional configuration metal components of an article are bonded together through a forged joint with application of localized high frequency induction heating combined with high energy rate impacting of the metal components together. An improved induction heating and impacting apparatus is provided, including an induction heating element the shape of which varies with substantial variations in the cross-sectional area of each component to provide substantially uniform heating.

Inventors

  • 👤 John W. Zelahy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 23:52
CPC Classifications
B; B23; B23K; B23K13/00; B23K13/04; B23K20/00; B23K20/24; B23K5/00; B23K5/12

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 151 words
An improved method for metallurgically bonding a plurality of metal components at cooperating interface portions of the components, comprising the steps of: positioning the cooperating interface portions in spaced apart opposed relationship; applying high frequency induction heating to the interface portions from within the space between them, the heating being controlled as a function of the heating rates of the metal of the components and the cross-sectional shapes of the cooperating interface portions of the components to produce substantially uniform heating concurrently across the opposed interface portions to heat the portions to a temperature less than that which will detrimentally affect the metal of the components but at which metal upset can occur; and then impacting the opposed portions together at a high energy rate with a force sufficient to upset each opposed portion and to expel metal from each component from between the impacting portions to produce a forged joint.
Claim 2
Dependent Claim 151 words
An improved method for metallurgically bonding a plurality of metal components at cooperating interface portions of the components, comprising the steps of: positioning the cooperating interface portions in spaced apart opposed relationship; applying high frequency induction heating to the interface portions from within the space between them, the heating being controlled as a function of the heating rates of the metal of the components and the cross-sectional shapes of the cooperating interface portions of the components to produce substantially uniform heating concurrently across the opposed interface portions to heat the portions to a temperature less than that which will detrimentally affect the metal of the components but at which metal upset can occur; and then impacting the opposed portions together at a high energy rate with a force sufficient to upset each opposed portion and to expel metal from each component from between the impacting portions to produce a forged joint.
Claim 3
Dependent Claim 57 words
The method of claim 1 in which: each of the metal components is based on an element selected from the group consisting of Fe, Ni, Co, Ti and their alloys; the portions are heated in the temperature range of about 1600° - 2300° F; and the force applied is in the range of 30,000 - 60,000 psi.
Claim 4
Dependent Claim 22 words
The method of claim 1 in which at least one of the cooperating interface portions has a cross-sectional shape other than regular.
Claim 5
Dependent Claim 18 words
The method of claim 3 in which one of the cooperating interface portions has an airfoil cross-sectional shape.
Claim 6
Dependent Claim 26 words
The method of claim 1 in which each component has a cross-sectional shape at its interface portion different from the interface portion of the cooperating portion.

References Cited (Backward Citations)

US2649527A Cited
US2763756A Cited
US2805316A Cited
US2928923A Cited
US3560693A Cited
US3872275A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-03-14 1980-09-13 1981-03-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-03-14 1984-09-13 1985-03-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-03-14 1988-09-13 1989-03-15 $7700.00 Window Closed / Lapsed

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