Heat-stable polyimide resins from a bis-imide, a polyamine and an alazine

Claim 2

A heat-stable cured thermoset resin consisting essentially of a three-dimensional polyimide which is obtained by reacting at between about 50° and 350° C at least one reactant from each of the following three groups: i. a bis-imide of the general formula ##STR13## in which Y denotes H, CH 3 or Cl, and A represents a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of formulae: ##STR14## wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR15## wherein R1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms, ii. a polyamine of the general formula: R (NH.sub.2).sub.x in which x represents an integer from 2 to 5 and R denotes an organic radical of valency x and selected from the group consisting of a 3 to 5 valent benzene, methyl benzene, naphthylene, pyridine or triazine radical, a 3 to 5 valent radical consisting of phenylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR16## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms, ##STR17## and --P(O)--, a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of the formulae: ##STR18## wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR19## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical, and iii. an alazine of the general formula: G -- CH = N -- N = CH -- G in which G represents a monovalent carbocyclic aromatic radical, in amounts such that if N 1 represents the number of mols of bisimide employed, N 2 represents the number of mols of polyamine employed and N 3 represents the number of mols of alazine employed, the ratio ##EQU3## is from 1.5 to 10, x being defined as above.

Claim 3

The resin according to claim 1 in which the polyamine is a di-primary diamine of the general formula NH.sub.2 -- E -- NH.sub.2 in which E represents a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of the formulae: ##STR20##wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR21##wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms.

Claim 4

The resin according to claim 1 in which at least one of A and E represent: ##STR22##

Claim 5

The resin according to claim 1 in which G denotes a phenyl radical.

Claim 6

The resin according to claim 1 in which x N.sub.3 /2 N.sub.2 is between 0.05 and 20.

Claim 7

The resin according to claim 1 which is obtained by preparing a shapable, heat-curable thermosetting prepolymer by heating between about 50° and 180° C. a mixture of the bis-imide, polyamine and alazine in bulk until a homogeneous liquid is obtained, or in a polar solvent, and then curing the prepolymer by subsequent heating at between about 150° and 300° C.

Claim 8

The resin according to claim 1 which is obtained by preparing a shapable, heat-curable prepolymer (PP) from the alazine and a shapable, heat-curable prepolymer (P 1 ) obtained from the bis-imide and the polyamine, and then curing the prepolymer by subsequent heating at between about 150° and 300° C.

Claim 9

The resin according to claim 1 which is obtained by preparing a shapable, heat-curable prepolymer (PP) from the polyamine and from a shapable, heat-curable prepolymer (P 2 ) obtained from the alazine and the bis-imide, and then curing the prepolymer by subsequent heating at between about 150° and 300° C.

Claim 10

The resin according to claim 1 in which before curing an aromatic compound possessing 2 to 4 benzene rings which is not sublimable under atmospheric pressure up to about 250° C and which has a boiling point above about 250° C is incorporated.

Claim 11

The resin according to claim 9 in which the aromatic compound is terphenyl.

Claim 12

A shapable, heat-curable thermosetting prepolymer obtained by heating between about 50° and 180° C. a mixture of bis-imide, polyamine and alazine, all as defined in claim 1, in the amounts specified in claim 1 until a homogeneous liquid is obtained.

Claim 13

The shapable, heat-curable thermosetting prepolymer according to claim 11 obtained by heating a mixture of a bis-imide, polyamine and alazine, all as defined in claim 1, in the amounts specified in claim 1, in a polar solvent at a temperature between about 50° and 180° C.

Claim 14

The resin according to claim 1 in which G denotes a phenyl radical substituted by a fluorine, chlorine, methyl, methoxy or nitro group.

Claim 15

A shapable, heat-curable thermosetting prepolymer (PP) obtained from an alazine as defined in claim 1 and a shapable, heat-curable thermosetting prepolymer (P 1 ) obtained from bis-imide and polyamine as defined in claim 1.

Claim 16

A shapable, heat-curable thermosetting prepolymer (PP) obtained from a polyamine as defined in claim 1 and a shapable, heat-curable thermosetting prepolymer (P 2 ) obtained from alazine and bis-imide as defined in claim 1.

Claim 17

A shapable, heat-curable thermosetting prepolymer (PP) obtained by mixing a shapable, heat-curable thermosetting prepolymer (PP 1 ) obtained from a part of the bis-imide and from the polyamine, as defined in claim 1, with a shapable, heat-curable thermosetting prepolymer (PP 2 ) obtained from the remainder of the bis-imide and from an alazine as defined in claim 1.

Claim 18

A heat-stable cured thermoset resin consisting essentially of a three-dimensional polyimide which is obtained by preparing a shapable, heat-curable thermosetting prepolymer (PP) by mixing a shapable, heat-curable thermosetting prepolymer (PP 1 ) obtained from a bis-imide of the general formula: ##STR23##in which Y denotes H, CH 3 or C1, and A represents a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of formulae: ##STR24##wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by an inert atom or group --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR25## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms, and from a polyamine of the general formula: R(NH.sub.2).sub.x in which x represents an integer from 2 to 5 and R denotes an organic radical of valency x and selected from the group consisting of a 3 to 5 valent benzene, methyl benzene, naphthylene, pryidine or triazine radical, a 3 to 5 valent radical consisting of phenylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR26## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical ##STR27##and --P(O)--, a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of the formulae: ##STR28##wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR29## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms, with a shapable, heat-curable thermosetting prepolymer (PP 2 ) obtained from an alazine of the general formula: G -- CH = N -- N = CH -- G in which G represents a monovalent carbocyclic aromatic radical and further bis-imide, the total amounts being such that if N 1 represents the number of mols of bis-imide employed, N 2 represents the number of mols of polyamine employed and N 3 represents the number of mols of alazine employed, the ratio ##EQU4##is from 1.5 to 10, x being defined as above and then curing the prepolymer by subsequent heating at between about 150° and 300° C.

Claim 19

A heat-stable cured thermoset resin consisting essentially of a three-dimensional polyimide which is obtained by preparing a shapable, heat-curable thermosetting prepolymer (PP) by mixing a shapable, heat-curable thermosetting prepolymer (PP 1 ) obtained from a bis-imide of the general formula: ##STR23##in which Y denotes H, CH 3 or C1, and A represents a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of formulae: ##STR24##wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by an inert atom or group --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR25## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms, and from a polyamine of the general formula: R(NH.sub.2).sub.x in which x represents an integer from 2 to 5 and R denotes an organic radical of valency x and selected from the group consisting of a 3 to 5 valent benzene, methyl benzene, naphthylene, pryidine or triazine radical, a 3 to 5 valent radical consisting of phenylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR26## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical ##STR27##and --P(O)--, a linear or branched alkylene radical having less than 13 carbon atoms, a phenylene or cyclohexylene radical or one of the radicals of the formulae: ##STR28##wherein n represents an integer from 1 to 3 or a divalent radical with 12 to 30 carbon atoms consisting of phenylene or cyclohexylene radicals bonded to one another by a simple valency bond or by --O--, --S--, an alkylene group with 1 to 3 carbon atoms, --CO--, --SO 2 --, --NR 1 --, --N=N--, --CONH--, --COO--, --P(O)R 1 --, --CONH--X--NHCO--, ##STR29## wherein R 1 represents a hydrogen atom, an alkyl radical with 1 to 4 carbon atoms or a phenyl or cyclohexyl radical and X represents an alkylene radical with less than 13 carbon atoms, with a shapable, heat-curable thermosetting prepolymer (PP 2 ) obtained from an alazine of the general formula: G -- CH = N -- N = CH -- G in which G represents a monovalent carbocyclic aromatic radical and further bis-imide, the total amounts being such that if N 1 represents the number of mols of bis-imide employed, N 2 represents the number of mols of polyamine employed and N 3 represents the number of mols of alazine employed, the ratio ##EQU4##is from 1.5 to 10, x being defined as above and then curing the prepolymer by subsequent heating at between about 150° and 300° C.