Muffler construction

Claim 2

A muffler for an internal combustion engine, comprising a housing having an exhaust gas inlet and an exhaust gas outlet, a pair of baffle members disposed in generally parallel spaced relation within said housing with the space between said baffle members defining an intermediate chamber, the upstream baffle member having an opening for the passage of exhaust gas and said downstream baffle members having a closed portion disposed in alignment with said opening in the upstream baffle member, the spacing between said baffle members is less than the diameter of said opening, and outlet means disposed in said downstream baffle member between said closed portion and the periphery of said downstream baffle member, said outlet means providing communication between said intermediate chamber and said outlet.

Claim 3

The muffler of claim 1, wherein the area of said closed portion is greater than the area of said opening.

Claim 4

The muffler of claim 1, wherein said upstream baffle member has an annular flange bordering said opening, said flange extending toward said downstream baffle member, the spacing between the downstream end of said flange and said downstream baffle member is less than the diameter of said opening.

Claim 5

The muffler of claim 1, wherein said housing defines an inlet chamber located upstream of said upstream baffle member, and said muffler includes an inlet tube connected to said inlet and communicating with said inlet chamber.

Claim 6

The muffler of claim 4, wherein said inlet tube has a closed inner end located within said inlet chamber and has a plurality of ports providing communication between the interior of said inlet tube and said inlet chamber.

Claim 7

The muffler of claim 4, wherein said ports face generally in a direction away from said upstream baffle.

Claim 8

The muffler of claim 4, wherein the spacing between said baffle members is less than the radius of said opening.

Claim 9

A muffler comprising, a housing having an inlet to receive exhaust gases and a discharge outlet to discharge the gases, a first upstream baffle member disposed transversely of said housing and having a single axial opening therein, a second downstream baffle member disposed in closely spaced parallel relation to said first baffle member and extending transversely across said housing, the space between said baffle members defining an intermediate chamber, said second baffle member having a central closed portion disposed in alignment with said opening and said closed portion having a greater area than said opening, the spacing between the portion of the upstream baffle member bordering said opening and the closed portion of the downstream baffle member being less than the radius of said opening, and a series of apertures disposed in said downstream baffle member and located radially outward of said central portion for conducting gases from the intermediate chamber to the discharge outlet, and louver means associated with said apertures for causing the gas passing from said apertures to spin radially outward.

Claim 10

A muffler comprising, a housing having an inlet to receive exhaust gases and a discharge outlet to discharge the gases, a first upstream baffle member disposed transversely of said housing and having a single axial opening therein, a second downstream baffle member disposed in closely spaced parallel relation to said first baffle member and extending transversely across said housing, the space between said baffle members defining an intermediate chamber, said second baffle member having a central closed portion disposed in alignment with said opening and said closed portion having a greater area than said opening, the spacing between the portion of the upstream baffle member bordering said opening and the closed portion of the downstream baffle member being less than the radius of said opening, and a series of apertures disposed in said downstream baffle member and located radially outward of said central portion for conducting gases from the intermediate chamber to the discharge outlet, and louver means associated with said apertures for causing the gas passing from said apertures to spin radially outward.

Claim 11

The muffler of claim 8, and including spark arrestor means disposed in said housing between said downstream baffle member and said discharge outlet.

Claim 12

The muffler of claim 9, wherein said spark arrestor means comprises a third baffle member disposed between said downstream baffle member and said downstream end of the housing with the space between the third baffle member and said downstream baffle member comprising a discharge chamber and the space between the third baffle member and the downstream end of the housing comprising a spark arrestor chamber, and port means located in said third baffle member adjacent the wall of the housing and providing communication between the discharge chamber and the spark arrestor chamber, carbon particles in said gas spinning outwardly along said housing wall and through said port means for collection in said spark arrestor chamber.

Claim 13

A muffler comprising, a housing, a first baffle member disposed transversely of said housing and having a single axial opening therein, a second baffle member disposed in closely spaced parallel relation to said first baffle member and extending transversely across said housing, said second baffle member having a central closed portion disposed in alignment with said opening and said closed portion having a greater area than said opening, the space between said first baffle member and an end of said housing defining an inlet chamber, the space between said baffle members defining an intermediate chamber and the space between said second baffle member and the opposite end of the housing defining a discharge chamber, inlet conduit means for introducing exhaust gas into said inlet chamber, said inlet conduit means having a closed end and having a plurality of ports providing communication between the interior of said inlet conduit means and said inlet chamber, discharge conduit means communicating with the discharge chamber for discharging gases from said discharge chamber, the spacing between the portion of the first baffle member bordering said opening and the closed portion of the second baffle member being less than the diameter of said opening, a series of apertures disposed in said second baffle member and located radially outward of said central portion for conducting gases from the intermediate chamber to the discharge chamber, and louver means associated with said apertures for causing the gas passing from said apertures to spin radially outward.

Claim 14

A muffler comprising, a housing, a first baffle member disposed transversely of said housing and having a single axial opening therein, a second baffle member disposed in closely spaced parallel relation to said first baffle member and extending transversely across said housing, said second baffle member having a central closed portion disposed in alignment with said opening and said closed portion having a greater area than said opening, the space between said first baffle member and an end of said housing defining an inlet chamber, the space between said baffle members defining an intermediate chamber and the space between said second baffle member and the opposite end of the housing defining a discharge chamber, inlet conduit means for introducing exhaust gas into said inlet chamber, said inlet conduit means having a closed end and having a plurality of ports providing communication between the interior of said inlet conduit means and said inlet chamber, discharge conduit means communicating with the discharge chamber for discharging gases from said discharge chamber, the spacing between the portion of the first baffle member bordering said opening and the closed portion of the second baffle member being less than the diameter of said opening, a series of apertures disposed in said second baffle member and located radially outward of said central portion for conducting gases from the intermediate chamber to the discharge chamber, and louver means associated with said apertures for causing the gas passing from said apertures to spin radially outward.