Miniature electrical relay

Claim 2

A miniature electrical relay including a hollow housing, a base plate closing the housing and a relay mechanism in said housing, said relay mechanism comprising: a core and coil assembly, said core including a bottom portion and a central leg extending from said bottom portion, said coil positioned on said central leg, and further including two side legs, one on each side of said central leg extending parallel thereto and spaced therefrom;

Claim 3

an armature adjacent said core and actuated thereby; means pivotally mounting said armature for movement toward and away from said core; a series of contact springs positioned in stacked sequence on the side of said armature remote from said core; an insulating member positioned between each adjacent pair of contact springs; an operating card mounted at one end on said armature and including formations engaging with said series of contact springs for actuation thereof on movement of said armature towards and away from said core; said armature of U shape and including two parallel spaced apart legs extending towards said bottom part of said core; said means pivotally mounting said armature comprising a hinge spring attached to a bottom part of said core, said spring of U shape and including two parallel spaced apart legs extending towards an upper part of said core, said legs of said hinge spring and of said armature in overlapping relationships at their ends, and interengaging formations on said ends releasably attaching said armature to said hinge spring.

Claim 4

an armature adjacent said core and actuated thereby; means pivotally mounting said armature for movement toward and away from said core; a series of contact springs positioned in stacked sequence on the side of said armature remote from said core; an insulating member positioned between each adjacent pair of contact springs; an operating card mounted at one end on said armature and including formations engaging with said series of contact springs for actuation thereof on movement of said armature towards and away from said core; said armature of U shape and including two parallel spaced apart legs extending towards said bottom part of said core; said means pivotally mounting said armature comprising a hinge spring attached to a bottom part of said core, said spring of U shape and including two parallel spaced apart legs extending towards an upper part of said core, said legs of said hinge spring and of said armature in overlapping relationships at their ends, and interengaging formations on said ends releasably attaching said armature to said hinge spring.

Claim 5

A relay as claimed in claim 1, said interengaging formations comprising a recess in each leg of said armature, and a tang formation at the end of each leg of said hinge spring, said tangs formations engaging in said recesses.

Claim 6

A relay as claimed in claim 1, said series of contact springs and said insulating members attached at a lower end to said bottom part of said core, said contact springs each including contacts at an upper end remote from said lower end.

Claim 7

A relay as claimed in claim 3, said series of contact springs including a central transfer contact spring and a contact spring on each side thereof, said insulating members on each side of said transfer contact spring extending for a substantial distance up said transfer contact spring to increase the rigidity of said transfer contact spring.

Claim 8

A relay as claimed in claim 3, including a central transfer contact spring and a contact spring on either side of said transfer spring, said upper ends of said contact springs extending a short distance beyond said central transfer contact spring, said operating card extending over said upper ends of said contact springs and including an extension extending between said upper ends of said contact springs, said extension in contact with said contact springs immediately adjacent to said contact on said contact springs.

Claim 9

A relay as claimed in claim 1, said core including a surface contacted by said armature on energization of said coil, said surface of roughened formation to reduce the contact area between armature and core.