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US4000531A Expired / Lapsed US ⏱️ 0.0 years remaining

Box spring assembly and grid

Assignee: Lear Siegler Inc
•
Filing: 1976-02-17
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Granted: 1977-01-04
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Expires: 1996-02-17
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Abstract

Abstract A rectangular box spring assembly of the disclosure includes a grid of crossing wires whose lateral edges have an improved construction in combination with formed wire springs that support the edges of the grid on lateral side members of a lower frame. Each lateral edge of the grid includes a pair of inboard and outboard longitudinally extending wires that are of a heavier gauge than the other wires of the grid. Each formed wire spring on the side frame members includes a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections and supports the adjacent grid edge. The connecting section of each spring includes an inboard main portion and outboard end portions connected to the main portion. The outboard heavier gauge wire at each lateral grid edge is secured to the outboard end portions of the spring connecting sections to locate the grid. Additionally, end border wires of the assembly include bent end portions that overlap the outboard heavier gauge wires and have extreme ends that are turned to also overlie the inboard heavier gauge wire. The end portions of each end border wire are secured to the outboard heavier gauge wires by clips and to one of the laterally extending wires of the grid. Formed wire springs on end frame members support the end border wires and have a construction like the formed wire springs on the side frame members. Endmost laterally extending wires at each end of the grid are preferably secured to the inboard main portions of the connecting sections of the adjacent springs. Also, the outboard heavier gauge wires at the lateral edges of the grid are preferably shorter than the inboard heavier gauge wires.

Inventors

  • 👤 Harold W. Inman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 14:23
CPC Classifications
A; A47; A47C; A47C23/00; A47C23/30

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 184 words
A box spring assembly comprising: a lower frame having lateral side members and longitudinal end members forming a rectangular configuration; a plurality of formed wire side springs mounted on the frame adjacent each lateral side member thereof; each of said side springs including a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections above the frame; said connecting section of each spring having an inboard main portion and outboard end portions connected to opposite ends of the main portion; a grid of laterally and longitudinally extending wires that cross each other and are supported on the frame by said springs; said grid including lateral edges which each have a pair of longitudinally extending wires of a heavier gauge than the other wires of the grid; each heavier gauge wire being laterally spaced from the other adjacent heavier gauge wire so these wires assume inboard and outboard positions; and means securing one of the heavier gauge wires of each lateral grid edge to the connecting sections of the formed wire side springs mounted on the frame.
Claim 2
Dependent Claim 184 words
A box spring assembly comprising: a lower frame having lateral side members and longitudinal end members forming a rectangular configuration; a plurality of formed wire side springs mounted on the frame adjacent each lateral side member thereof; each of said side springs including a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections above the frame; said connecting section of each spring having an inboard main portion and outboard end portions connected to opposite ends of the main portion; a grid of laterally and longitudinally extending wires that cross each other and are supported on the frame by said springs; said grid including lateral edges which each have a pair of longitudinally extending wires of a heavier gauge than the other wires of the grid; each heavier gauge wire being laterally spaced from the other adjacent heavier gauge wire so these wires assume inboard and outboard positions; and means securing one of the heavier gauge wires of each lateral grid edge to the connecting sections of the formed wire side springs mounted on the frame.
Claim 3
Dependent Claim 31 words
An assembly as in claim 1 wherein the securing means includes clips that secure the outboard end portions of the connecting section of each spring to the outboard heavier gauge wire.
Claim 4
Dependent Claim 106 words
An assembly as in claim 1 which includes a pair of end border wires respectively associated with the longitudinal end frame members and extending laterally between the heavier gauge wires at each lateral side of the grid, a plurality of formed wire end springs mounted on the frame adjacent each end member thereof and having a construction like the side springs, means securing the end border wires to the outboard end portions of the connecting sections of the adjacent end springs, and means securing the inboard main portion of the connecting section of the end springs to the adjacent endmost laterally extending wire of the grid.
Claim 5
Dependent Claim 29 words
An assembly as in claim 3 which includes clips securing each end border wire to the outboard heavier gauge wires and to a laterally extending wire of the grid.
Claim 6
Dependent Claim 49 words
An assembly as in claim 4 wherein the outboard heavier gauge wires are shorter than the inboard heavier gauge wires, and the end border wires including bent end portions that overlap the ends of the outboard heavier gauge wires while extending parallel to the adjacent inboard heavier gauge wires.
Claim 7
Dependent Claim 184 words
A box spring assembly comprising: a lower frame having lateral side members and longitudinal end members forming a rectangular configuration; a plurality of formed wire end springs mounted on the frame adjacent each end member thereof; each of said springs including a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections above the frame; a pair of end border wires supported by the connecting sections of the springs; a grid of laterally and longitudinally extending wires that cross each other; means securing the grid to the connecting section of the end springs; said grid including lateral edges that each have a pair of longitudinally extending wires of a heavier gauge than the other wires of the grid and these heavier gauge wires being laterally spaced at inboard and outboard locations; the end border wires having bent end portions that overlap the outboard heavier gauge wires and also having extreme ends that are turned to also overlie the inboard heavier gauge wires; and means securing the end portions of the end border wires to the grid.
Claim 8
Dependent Claim 184 words
A box spring assembly comprising: a lower frame having lateral side members and longitudinal end members forming a rectangular configuration; a plurality of formed wire end springs mounted on the frame adjacent each end member thereof; each of said springs including a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections above the frame; a pair of end border wires supported by the connecting sections of the springs; a grid of laterally and longitudinally extending wires that cross each other; means securing the grid to the connecting section of the end springs; said grid including lateral edges that each have a pair of longitudinally extending wires of a heavier gauge than the other wires of the grid and these heavier gauge wires being laterally spaced at inboard and outboard locations; the end border wires having bent end portions that overlap the outboard heavier gauge wires and also having extreme ends that are turned to also overlie the inboard heavier gauge wires; and means securing the end portions of the end border wires to the grid.
Claim 9
Dependent Claim 40 words
An assembly as in claim 6 wherein the latter securing means includes clips that secure the end portions of each end border wire to the outboard heavier gauge wires and to one of the laterally extending wires of the grid.
Claim 10
Dependent Claim 20 words
An assembly as in claim 7 wherein the inboard heavier gauge wires are longer than the outboard heavier gauge wires.
Claim 11
Dependent Claim 57 words
An assembly as in claim 6 which includes a plurality of formed wire side springs mounted on the frame adjacent the side members thereof and having a construction like the end springs; and means securing one of the heavier gauge wires at each lateral edge of the grid to the connecting sections of the adjacent side springs.
Claim 12
Dependent Claim 254 words
A box spring assembly comprising: a lower frame having lateral side members and longitudinal end members forming a rectangular configuration; a plurality of formed wire side and end springs mounted on the frame adjacent each side and end member thereof; each of said springs including a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections above the frame; said connecting section of each spring having an inboard main portion and outboard end portions connected to opposite ends of the main portion; a grid of laterally and longitudinally extending wires that cross each other; said grid including lateral edges which each have a pair of longitudinally extending wires of a heavier gauge than the other wires of the grid; each heavier gauge wire being laterally spaced from the other adjacent heavier gauge wire so these wires assume inboard and outboard positions; means securing one of the heavier gauge wires of each lateral grid edge to the connecting sections of the adjacent formed wire side spring; a pair of end border wires supported by the connecting sections of the formed wire end springs; each end border wire including bent end portions that overlap the outboard heavier gauge wires and have extreme ends that are turned to also overlie the inboard heavier gauge wires; means securing the end portions of the end border wires to the grid; and means securing the endmost laterally extending wires of the grid to the connecting sections of the formed wire end springs.
Claim 13
Dependent Claim 254 words
A box spring assembly comprising: a lower frame having lateral side members and longitudinal end members forming a rectangular configuration; a plurality of formed wire side and end springs mounted on the frame adjacent each side and end member thereof; each of said springs including a pair of fishmouth sections extending upwardly from the frame and a connecting section that interconnects the fishmouth sections above the frame; said connecting section of each spring having an inboard main portion and outboard end portions connected to opposite ends of the main portion; a grid of laterally and longitudinally extending wires that cross each other; said grid including lateral edges which each have a pair of longitudinally extending wires of a heavier gauge than the other wires of the grid; each heavier gauge wire being laterally spaced from the other adjacent heavier gauge wire so these wires assume inboard and outboard positions; means securing one of the heavier gauge wires of each lateral grid edge to the connecting sections of the adjacent formed wire side spring; a pair of end border wires supported by the connecting sections of the formed wire end springs; each end border wire including bent end portions that overlap the outboard heavier gauge wires and have extreme ends that are turned to also overlie the inboard heavier gauge wires; means securing the end portions of the end border wires to the grid; and means securing the endmost laterally extending wires of the grid to the connecting sections of the formed wire end springs.
Claim 14
Dependent Claim 70 words
An assembly as in claim 10 which includes clips securing the outboard heavier gauge wire at each lateral side of the grid to the outboard end portions of the connecting sections of the side springs, and which also includes clips securing the bent end portions of each end border wire to the outboard heavier gauge wires of the grid and to one of the laterally extending wires of the grid.
Claim 15
Dependent Claim 52 words
An assembly as in claim 11 which includes clips securing the end border wires to the outboard end portions of the connecting sections of the end springs, and clips securing the endmost laterally extending wires of the grid directly to the inboard main portion of the connecting sections of the end springs.

References Cited (Backward Citations)

US3722013A Cited
US3827090A Cited
US3835485A Cited
US3833948A Cited
US3953903A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-01-04 1980-07-05 1981-01-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-01-04 1984-07-05 1985-01-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-01-04 1988-07-05 1989-01-04 $7700.00 Window Closed / Lapsed

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