Ductile chromium-containing ferritic alloys

Claim 2

A ferritic stainless steel consisting essentially of, besides iron and incidental impurities, 19-35 weight per cent Cr, C and N collectively up to 0.28 weight per cent as charged (0.15 weight per cent as analyzed), and Al and Ti to levels giving compositions included within the areas bounded by the curves, on the concave sides thereof, the ordinate axis, Ti in weight per cent of 0.05 minimum and 2.2 maximum and Al = 5.0 weight per cent excluding, however, alloys containing 29-35 weight per cent Cr having a combined Al + Ti content below 0.1% total, of at least one of the group consisting of FIGS. 1, 1',2, 2', 3, 3', 4, 4', 5 and 5' where said curves are not closed, and within the areas bounded by said curves exclusively where said curves are closed, corresponding values of Al and Ti for intervening Cr contents being determined, to a close approximation, by linear interpolation along normals drawn from either of any one of any given pair of adjacent curves towards the other of said given pair of adjacent curves and for intervening C+N contents being determined, to a close approximation, by linear interpolation from the ordinate and abscissa axes of a given pair of adjacent plots for a preselected iso-chromium value.

Claim 3

A ferritic stainless steel according to claim 1 wherein said Al and Ti are each at levels giving compositions included within the areas bounded by the curves, on the concave sides thereof, the ordinate axis, Ti in the range of 0.05 to 2.2 weight per cent and Al = 5.0 weight per cent of one of the group consisting of FIGS. 3 and 3' where said curves are not closed, and within the areas bounded by said curves exclusively where said curves are closed, corresponding values of Al and Ti for intervening Cr contents being determined, to a close approximation, by linear interpolation along normals drawn from either of any one of any given pair of adjacent curves towards the other of said given pair of adjacent curves and for intervening C+N contents being determined, to a close approximation, by linear ineterpolation from the ordinate and abscissa axes of a given pair of adjacent plots for a preselected iso-chromium value.

Claim 4

A ferritic stainless steel according to claim 1 wherein said Al and Ti contents are each at levels giving compositions included within the areas bounded by the curves, on the concave sides thereof, the ordinate axis, Ti in the range of 0.05 to 2.2 weight per cent and Al = 5.0 weight per cent of one of the group consisting of FIGS. 5 and 5' where said curves are not closed, and within the areas bounded by said curves exclusively where said curves are closed, corresponding values of Al and Ti for intervening Cr contents being determined, to a close approximation, by linear interpolation along normals drawn from either one of any given pair of adjacent curves towards the other of said given pair of adjacent curves and for intervening C+N contents being determined, to a close approximation, by linear interpolation from the ordinate and abscissa axes of a given pair of adjacent plots for a preselected iso-chromium value.

Claim 5

A ferritic stainless steel according to claim 1 consisting essentially of 20-32% Cr, up to 1.5% Mo, 0.6-1.2% Ti, up to 0.5% Al, up to 1000 ppm C+N as charged and the balance iron and incidental impurities.

Claim 6

A ferritic stainless steel according to claim 1 consisting essentially of 25-29% Cr, up to 1.5% Mo, 0.9-1.5% Ti, up to 1.5% Al (the Ti + Al aggregating no more than about 2.5% collectively), C plus N up to about 750 ppm as charged, and the balance iron plus incidental impurities.

Claim 7

A ferritic stainless steel according to claim 1 consisting essentially of 25-29% Cr, up to 1.5% Mo, 0.75-1.4% Ti, up to 1.5% Al (the Ti + Al aggregating no more than about 2.4% collectively), C plus N up to about 500 ppm as charged, and the balance iron plus incidental impurities.

Claim 8

A ferritic stainless steel consisting essentially of, besides iron and incidental impurities, 19-35 weight per cent Cr, C and N collectively up to 0.28 weight per cent as charged (0.15 weight per cent as analyzed), Ti 0.05 weight per cent minimum to 2.2 weight per cent maximum, Al up to 5.0 weight per cent (excluding, however, alloys containing 29-35 weight per cent Cr having a combined Al + Ti content below 0.1% total) having compositions such that preselected values of Cr, C+N, Al and Ti when inserted in the following quadratic equation utilizing the applicable Regression Coefficients set forth in TABLE I for As Charged Compositions and TABLE I' for As Analyzed Compositions give (1) Brittle-Ductile Transition Temperatures of 75° F. maximum and (2) corrosion ratings for intergranular attack of 2.0 maximum: y = b.sub.0 + b.sub.1 x.sub.1 + b.sub.2 x.sub.2 + b.sub.3 x.sub.3 + b.sub.4 x.sub.4 30 b.sub.12 x.sub.1 x.sub.2 + b.sub.13 x.sub.1 x.sub.3 + b.sub.14 x.sub.1 x.sub.4 + b.sub.23 x.sub.2 x.sub.3 + b.sub.24 x.sub.2 x.sub.4 + b.sub.34 x.sub.3 x.sub.4 + b.sub.11 (x.sub.1).sup.2 + b.sub.22 (x.sub.2).sup.2 + b.sub.33 (x.sub.3).sup.2 + b.sub.44 (x.sub.4).sup.2 in which x 1 = wt. % Cr x 2 = wt. % Ti x 3 = wt. % Al x 4 = ppm (C+N) and the regression coefficients b 1 , b 2 , etc. set forth in Tables I and I' supra, whereas y = brittle-ductile transition temperature, in degrees F., on welded samples when the coefficients in the column headed "BDTT", i.e., Brittle-to-Ductile Transition Temperatures, are used in the equations, and y = corrosion rating for intergranular attack (according to a system hereinbefore detailed in which a rating of above 2.0 is unsatisfactory performance) when the coefficients in the column headed "Corrosion" are used in the equations.

Claim 9

A ferritic stainless steel consisting essentially of, besides iron and incidental impurities, 19-35 weight per cent Cr, C and N collectively up to 0.28 weight per cent as charged (0.15 weight per cent as analyzed), Ti 0.05 weight per cent minimum to 2.2 weight per cent maximum, Al up to 5.0 weight per cent (excluding, however, alloys containing 29-35 weight per cent Cr having a combined Al + Ti content below 0.1% total) having compositions such that preselected values of Cr, C+N, Al and Ti when inserted in the following quadratic equation utilizing the applicable Regression Coefficients set forth in TABLE I for As Charged Compositions and TABLE I' for As Analyzed Compositions give (1) Brittle-Ductile Transition Temperatures of 75° F. maximum and (2) corrosion ratings for intergranular attack of 2.0 maximum: y = b.sub.0 + b.sub.1 x.sub.1 + b.sub.2 x.sub.2 + b.sub.3 x.sub.3 + b.sub.4 x.sub.4 30 b.sub.12 x.sub.1 x.sub.2 + b.sub.13 x.sub.1 x.sub.3 + b.sub.14 x.sub.1 x.sub.4 + b.sub.23 x.sub.2 x.sub.3 + b.sub.24 x.sub.2 x.sub.4 + b.sub.34 x.sub.3 x.sub.4 + b.sub.11 (x.sub.1).sup.2 + b.sub.22 (x.sub.2).sup.2 + b.sub.33 (x.sub.3).sup.2 + b.sub.44 (x.sub.4).sup.2 in which x 1 = wt. % Cr x 2 = wt. % Ti x 3 = wt. % Al x 4 = ppm (C+N) and the regression coefficients b 1 , b 2 , etc. set forth in Tables I and I' supra, whereas y = brittle-ductile transition temperature, in degrees F., on welded samples when the coefficients in the column headed "BDTT", i.e., Brittle-to-Ductile Transition Temperatures, are used in the equations, and y = corrosion rating for intergranular attack (according to a system hereinbefore detailed in which a rating of above 2.0 is unsatisfactory performance) when the coefficients in the column headed "Corrosion" are used in the equations.

Claim 10

A ferritic stainless steel according to claim 1 consisting on the as-analyzed basis essentially of 25-27% Cr, 0.9-1.1% Mo, 200-500 ppm carbon, 100-300 ppm nitrogen, giving a C plus N total of 300-800 ppm, 0.35-1.4% Ti, up to 0.3% Al and the balance iron plus incidental impurities.

Claim 11

A ferritic stainless steel according to claim 1 consisting on the as-analyzed basis essentially of 20-32% Cr, up to 1.5% Mo, 0.6-1.0% Ti, up to 0.5% Al, up to 750 ppm C plus N and the balance iron and incidental impurities.

Claim 12

A ferritic stainless steel according to claim 1 consisting on the as-analyzed basis essentially of 25-29% Cr, up to 1.5% Mo, 0.8-1.1% Ti, up to 0.7% Al (the Ti plus Al aggregating no more than about 1.5% collectively), C plus N up to about 500 ppm, and the balance iron plus incidental impurities.

Claim 13

A ferritic stainless steel according to claim 1 containing, additionally, up to 1.5% Mo.