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US3990897A Expired / Lapsed US ⏱️ 0.0 years remaining

Laminates for the manufacture of relief printing plates

Assignee: BASF SE
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Filing: 1974-10-22
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Granted: 1976-11-09
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Expires: 1994-10-22
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Abstract

Abstract The invention relates to relief plates for flexographic printing comprising a relatively soft elastomeric base (U) having a modulus of elasticity of from 10 to 200 kg/cm 2 and a thickness of from 0.5 to 6 mm and, firmly bonded thereto, a thin, relatively hard, difficultly soluble intermediate layer Z having a modulus of elasticity of from 1 × 10 3 to 2.1 × 10 6 kg/cm 2 and a thickness of from 5 to 500 μ and, firmly bonded to said intermediate layer Z, a relief layer P' consisting of a photocrosslinked elastomeric mixture having a modulus of elasticity of from 30 to 2000 kg/cm 2 and a thickness of from 200 to 300 μ, the modulus of elasticity of the photocrosslinked relief layer P' being the same as or higher than that of the base U and the neutral surface of the relief plate lying in or near the intermediate layer Z. The invention also relates to photosensitive laminates for the production of such plates.

Inventors

  • 👤 Manfred Zuerger
  • 👤 Albert Elzer
  • 👤 Peter Richter
  • 👤 August Wigger
  • 👤 Heinz-Ulrich Werther

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 21:17
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/11

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 324 words
A laminate for the manufacture of relief plates for flexographic printing, consisting essentially of: A. a base (U) which is from 0.5 to 6 mm thick and consists of an elastomeric material which has a modulus of elasticity of from 10 to 200 kg/cm 2 , B. an intermediate layer (Z) which is firmly bonded to the base, is from 5 to 500μ thick, has a modulus of elasticity of from 1 × 10 3 to 2.1 × 10 6 kg/cm 2 , is insoluble in the developer used, in the production of the relief, for washing out the unexposed areas of the layer P, in the constituents of the layer P used to produce the relief and in the printing ink solvents, and is impermeable or only very slightly permeable to these solvents, C. a photo-crosslinkable layer (P) which is firmly bonded to the intermediate layer Z, and is from 200 to 3,000μ thick and consists essentially of a photo-crosslinkable mixture of P1. from 50 to 99 percent by weight of an elastomer, and P2. from 1 to 50 percent by weight of a photopolymerizable olefinically unsaturated monomer which is substantially compatible with the elastomer, with the proviso that in the unexposed state the layer P is soluble in a developer solution in which said layer P which has been exposed and photo-crosslinked (P1) is no longer soluble, and that the layer P' has, in the exposed and photo-crosslinked state, a modulus of elasticity of from 30 to 2,000 kg/cm 2 which is equal to or greater than that of the layer U, and D. the neutral surface of the laminated layers u, x, and of the layer P in the photo-crosslinked state (layer P') after exposure of the entire surface of layer P lying in the intermediate layer Z or at a distance from the intermediate layer Z which does not exceed 10% of the thickness of the layer U or P.
Claim 2
Dependent Claim 324 words
A laminate for the manufacture of relief plates for flexographic printing, consisting essentially of: A. a base (U) which is from 0.5 to 6 mm thick and consists of an elastomeric material which has a modulus of elasticity of from 10 to 200 kg/cm 2 , B. an intermediate layer (Z) which is firmly bonded to the base, is from 5 to 500μ thick, has a modulus of elasticity of from 1 × 10 3 to 2.1 × 10 6 kg/cm 2 , is insoluble in the developer used, in the production of the relief, for washing out the unexposed areas of the layer P, in the constituents of the layer P used to produce the relief and in the printing ink solvents, and is impermeable or only very slightly permeable to these solvents, C. a photo-crosslinkable layer (P) which is firmly bonded to the intermediate layer Z, and is from 200 to 3,000μ thick and consists essentially of a photo-crosslinkable mixture of P1. from 50 to 99 percent by weight of an elastomer, and P2. from 1 to 50 percent by weight of a photopolymerizable olefinically unsaturated monomer which is substantially compatible with the elastomer, with the proviso that in the unexposed state the layer P is soluble in a developer solution in which said layer P which has been exposed and photo-crosslinked (P1) is no longer soluble, and that the layer P' has, in the exposed and photo-crosslinked state, a modulus of elasticity of from 30 to 2,000 kg/cm 2 which is equal to or greater than that of the layer U, and D. the neutral surface of the laminated layers u, x, and of the layer P in the photo-crosslinked state (layer P') after exposure of the entire surface of layer P lying in the intermediate layer Z or at a distance from the intermediate layer Z which does not exceed 10% of the thickness of the layer U or P.
Claim 3
Dependent Claim 28 words
A laminate as set forth in claim 1 wherein said intermediate layer (Z) is firmly bonded to said base with a thin layer of adhesive (H 1 ).
Claim 4
Dependent Claim 30 words
A laminate as set forth in claim 1 wherein said photo-crosslinkable layer (P) is firmly bonded to said intermediate layer (Z) with a thin layer of adhesive (H 2 ).
Claim 5
Dependent Claim 36 words
A laminate as set forth in claim 1 wherein said base (U) is provided with a non-tacky outer layer S 1 , which layer consists essentially of a polymer and is from 0.1 to 20μ thick.
Claim 6
Dependent Claim 40 words
A laminate as set forth in claim 1 wherein said photo-crosslinkable layer (P) is provided with a non-tacky outer layer S 2 , which layer transmits actinic light, consists essentially of a polymer, and is from 0.1 to 20μ thick.
Claim 7
Dependent Claim 20 words
A laminate as set forth in claim 5 wherein the layer S 2 is provided with a protective cover sheet.

References Cited (Backward Citations)

US2760863A Cited
US3024180A Cited
US3202513A Cited
US3356501A Cited
US3271149A Cited
US3479182A Cited
US3764324A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-11-09 1980-05-10 1980-11-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-11-09 1984-05-10 1984-11-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-11-09 1988-05-10 1988-11-09 $7700.00 Window Closed / Lapsed

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