Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
175 words
A process for refining molten copper matte in a refractory-lined converter having at least one double tuyere located beneath the surface of the molten bath, which process comprises the steps of: oxidizing the iron component of said copper matte by injecting an oxidizing gas having an oxygen content of from 21% to pure oxygen into said matte through said tuyere at a pressure in the range of 6 to 20 bars to maintain the temperature of said matte in the range of 1280° C to 1420° C, while also injecting through said tuyere a cooling agent peripherally of said oxidizing gas; and thereafter oxidizing the sulfur component of said copper matte by injecting an oxidizing gas enriched with oxygen to the extent of being 40% oxygen or greater into said matte through said tuyere at a pressure in the range of 6 to 20 bars to maintain the temperature of said matte in the range of 1280° C to 1420° C, while also injecting through said tuyere a cooling agent peripherally of said oxidizing gas.
Claim 2
Dependent Claim
175 words
A process for refining molten copper matte in a refractory-lined converter having at least one double tuyere located beneath the surface of the molten bath, which process comprises the steps of: oxidizing the iron component of said copper matte by injecting an oxidizing gas having an oxygen content of from 21% to pure oxygen into said matte through said tuyere at a pressure in the range of 6 to 20 bars to maintain the temperature of said matte in the range of 1280° C to 1420° C, while also injecting through said tuyere a cooling agent peripherally of said oxidizing gas; and thereafter oxidizing the sulfur component of said copper matte by injecting an oxidizing gas enriched with oxygen to the extent of being 40% oxygen or greater into said matte through said tuyere at a pressure in the range of 6 to 20 bars to maintain the temperature of said matte in the range of 1280° C to 1420° C, while also injecting through said tuyere a cooling agent peripherally of said oxidizing gas.
Claim 3
Dependent Claim
15 words
A process as recited in claim 1 wherein: said cooling agent is a carbon-containing material.
Claim 4
Dependent Claim
14 words
A process as recited in claim 2 wherein: said carbon-containing material is fuel oil.
Claim 5
Dependent Claim
24 words
A process as recited in claim 3 wherein: said oxidizing gas is injected at a pressure in the range of 6 to 10 bars.
Claim 6
Dependent Claim
37 words
A process as recited in claim 3 wherein: said temperature of said matte is maintained in the range of 1350° C to 1400° C during said steps of oxidizing said iron component and oxidizing said sulfur component.
Claim 7
Dependent Claim
34 words
A process as recited in claim 3 wherein: said step of oxidizing said iron component comprises a plurality of blowing periods each being interrupted for slag removal from said converter and additional charging operations.
Claim 8
Dependent Claim
46 words
A process as recited in claim 6 wherein: each of said blowing periods is commenced by an initial period of injecting pure oxygen as said oxidizing gas followed by a reduction in the oxygen content of said oxidizing gas for the balance of said blowing period.
Claim 9
Dependent Claim
24 words
A process as recited in claim 7 wherein: said oxidizing gas blown during said balance of said blowing period is highly enriched with oxygen.