← Back to Patent Explorer
US3988274A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing soft contact lenses

Assignee: Hoya Lens Corp
•
Filing: 1975-02-06
•
Granted: 1976-10-26
•
Expires: 1995-02-06
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A soft contact lens having a water content of at least 45% and a tensile strength of at least 100 g/mm 2 can be produced by pouring into a mold a composition consisting of 70 to 93% by weight of an alkylene glycol monoacrylate or monomethacrylate, 0.3 to 2.0% by weight of a polyfunctional monomer, 1 to 10% by weight of a monomer having at least one carboxyl group in its molecule and 5 to 20% by weight of an acrylic or methacrylic acid derivative, raising the temperature of the composition from 35° C to 110° C continuously to effect polymerization, processing the resulting formed product into a lens, and then swelling the lens thus obtained by hydration treatment including alkali treatment.

Inventors

  • 👤 Eiichi Masuhara
  • 👤 Niro Tarumi
  • 👤 Makoto Tsuchiya

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 16:24
CPC Classifications
G; G02; G02B; G02B1/00; G02B1/04; G02B1/041; G02B1/043

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 102 words
A soft contact lens having a water content of at least 45% and a tensile strength of at least 100 g/mm 2 and consisting essentially of a copolymer of 70 to 93% by weight of an alkylene glycol monoacrylate or monomethacrylate, 0.3 to 2.0% by weight of a polyfunctional monomer consisting of a diester of a polyethylene glycol, 1 to 10% by weight of an unsaturated aliphatic monomeric acid having at least one carboxyl group in its molecule and 5 to 20% by weight of an alkyl acrylate or methacrylate, said lens having been swelled by hydration in an aqueous alkaline solution.
Claim 2
Dependent Claim 102 words
A soft contact lens having a water content of at least 45% and a tensile strength of at least 100 g/mm 2 and consisting essentially of a copolymer of 70 to 93% by weight of an alkylene glycol monoacrylate or monomethacrylate, 0.3 to 2.0% by weight of a polyfunctional monomer consisting of a diester of a polyethylene glycol, 1 to 10% by weight of an unsaturated aliphatic monomeric acid having at least one carboxyl group in its molecule and 5 to 20% by weight of an alkyl acrylate or methacrylate, said lens having been swelled by hydration in an aqueous alkaline solution.
Claim 3
Dependent Claim 33 words
A soft contact lens according to claim 1, wherein said alkylene glycol monoacrylate or monomethacrylate is selected from monoacrylates or monomethacrylates of ethylene glycol, propylene glycol, diethylene glycol, tetraethylene glycol and polyethylene glycols.
Claim 4
Dependent Claim 43 words
A soft contact lens according to claim 1, wherein said polyfunctional monomer is selected from ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, polyethylene glycol dimethacrylates, butylene glycol dimethacrylate, neopentyl glycol dimethacrylate, propylene glycol dimethacrylate and diethylene glycol bisallylcarbonate.
Claim 5
Dependent Claim 30 words
A soft contact lens according to claim 1, wherein said monomer having at least one carboxyl group in its molecule is selected from acrylic acid, methacrylic acid and itaconic acid.
Claim 6
Dependent Claim 39 words
A soft contact lens according to claim 1, wherein said acrylic or methacrylic acid derivatives is selected from methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, n-hexyl acrylate, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, n-butyl methacrylate and n-hexyl methacrylate.
Claim 7
Dependent Claim 116 words
A process for producing a soft contact lens which comprises pouring into a mold a composition consisting of 70 to 93% by weight of an alkylene glycol monoacrylate or monomethacrylate, 0.3 to 2.0% by weight of a polyfunctional monomer consisting of a diester of a polyethylene glycol, 1 to 10% by weight of an unsaturated aliphatic monomeric acid, having at least one carboxyl group in its molecule and 5 to 20% by weight of an alkyl acrylate or methacrylate, raising the temperature of the composition from 35° C to 110° C continuously to effect polymerization, processing the resulting formed product into a lens, and then swelling the lens thus obtained by hydration treatment including alkali treatment.
Claim 8
Dependent Claim 116 words
A process for producing a soft contact lens which comprises pouring into a mold a composition consisting of 70 to 93% by weight of an alkylene glycol monoacrylate or monomethacrylate, 0.3 to 2.0% by weight of a polyfunctional monomer consisting of a diester of a polyethylene glycol, 1 to 10% by weight of an unsaturated aliphatic monomeric acid, having at least one carboxyl group in its molecule and 5 to 20% by weight of an alkyl acrylate or methacrylate, raising the temperature of the composition from 35° C to 110° C continuously to effect polymerization, processing the resulting formed product into a lens, and then swelling the lens thus obtained by hydration treatment including alkali treatment.
Claim 9
Dependent Claim 16 words
A process according to claim 6, wherein a radical polymerization catalyst is added to said composition.
Claim 10
Dependent Claim 25 words
A process according to claim 7, wherein said radical polymerization catalyst is selected from benzoyl peroxide, lauroyl peroxide, cumene hydroperoxide, ditert-butyl peroxide, diisopropylperoxycarbonate and azobisisobutyronitrile.
Claim 11
Dependent Claim 46 words
A process according to claim 6, wherein said hydration treatment is carried out by immersing the resulting hard lens in a solution of an alkali metal salt in normal saline solution at room temperature or with heating and then immersing in normal saline solution several times.
Claim 12
Dependent Claim 45 words
A process according to claim 6, wherein said hydration treatment is carried out by immersing the resulting hard lens in normal saline solution, immersing in a solution of an alkali metal salt in normal saline solution and then immersing in normal saline solution several times.
Claim 13
Dependent Claim 27 words
A process according to claim 10, wherein said alkali metal salt is selected from sodium carbonate, potassium carbonate, lithium carbonate, sodium hydrogen carbonate and potassium hydrogen carbonate.

References Cited (Backward Citations)

US2998414A Cited
US3699089A Cited
US3503942A Cited
US3598770A Cited
US3822089A Cited
US3803093A Cited
US3728315A Cited
US3880818A Cited
US3807398A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-10-26 1980-04-26 1980-10-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-10-26 1984-04-26 1984-10-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-10-26 1988-04-26 1988-10-26 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag