Tube core apex seal for rotary combustion engine

Claim 2

In a rotary combustion engine comprising a rotor housing defining an inner peripheral surface in the shape of an epitrochoid, said rotor housing interconnecting two parallel end walls, the rotor housing and end walls defining a rotor cavity, a rotor rotatably mounted in said rotor cavity, said rotor having circumferentially spaced apex portions each including a slot aligned parallel to the rotational axis of said rotor and containing a spring-biased apex seal adapted to engage said peripheral surface in sliding, sealing contact, the improvement wherein said apex seal comprises: a hollow, tubular, metal core member embedded in a wear resistant body member consisting essentially of carbon particles uniformly distributed through a metal matrix, the core member being disposed longitudinally in said seal, said hollow core member providing a reduction in weight of said seal without reducing the flexural strength or wear resistance as compared to an apex seal of the same external size and shape but formed fully of said body member material.

Claim 3

In a rotary combustion engine comprising a rotor housing defining an inner peripheral surface in the shape of an epitrochoid, said rotor housing interconnecting two parallel end walls, the rotor housing and end walls defining a rotor cavity, a rotor rotatably mounted in said rotor cavity, said rotor having circumferentially spaced apex portions each including a slot aligned parallel to the rotational axis of said rotor and containing a spring-biased apex seal adapted to engage said peripheral surface in sliding, sealing contact, the improvement wherein said apex seal comprises: a hollow, thin wall, tubular, lightweight, metal core member embedded in a wear resistant body member consisting essentially of carbon particles initially smaller than 44 microns in particle size uniformly distributed through a metal matrix, there being a metal carbide metallurgical bond at the interface of said matrix and said carbon particles, the core member being disposed longitudinally in said seal.

Claim 4

In a rotary combustion engine comprising a rotor housing defining an inner peripheral surface in the shape of an epitrochoid, said rotor housing interconnecting two parallel end walls, the rotor housing and end walls defining a rotor cavity, a rotor rotatably mounted in said rotor cavity, said rotor having circumferentially spaced apex portions each including a slot aligned parallel to the rotational axis of said rotor and containing a spring-biased apex seal adapted to engage said peripheral surface in sliding, sealing contact, the improvement wherein said apex seal comprises: a hollow, thin wall, tubular, lightweight, metal core member embedded in a wear resistant body member consisting essentially of carbon particles initially smaller than 44 microns in particle size uniformly distributed through a metal matrix, there being a metal carbide metallurgical bond at the interface of said matrix and said carbon particles, the core member being disposed longitudinally in said seal.

Claim 5

In a rotary combustion engine comprising a rotor housing defining an inner peripheral surface in the shape of an epitrochoid, said rotor housing interconnecting two parallel end walls, the rotor housing and end walls defining a rotor cavity, a rotor rotatably mounted in said rotor cavity, said rotor having circumferentially spaced apex portions each including a slot aligned parallel to the rotational axis of said rotor and containing a spring-biased apex seal adapted to engage said peripheral surface in sliding, sealing contact, the improvement wherein said apex seal comprises: a hollow, thin wall, tubular, lightweight, metal core embedded in an extruded wear resistant body member consisting essentially of calcined anthracite coal particles initially less than 44 microns in average size uniformly distributed in a metal matrix, the metal of said matrix being selected from the group consisting of aluminum-based alloys and copper-based alloys, said core being disposed longitudinally in said seal and formed of a metal taken from the group consisting of aluminum, aluminum-based alloys, copper, copper-based alloys, titanium and titanium-based alloys.

Claim 6

In a rotary combustion engine comprising a rotor housing defining an inner peripheral surface in the shape of an epitrochoid, said rotor housing interconnecting two parallel end walls, the rotor housing and end walls defining a rotor cavity, a rotor rotatably mounted in said rotor cavity, said rotor having circumferentially spaced apex portions each including a slot aligned parallel to the rotational axis of said rotor and containing a spring-biased apex seal adapted to engage said peripheral surface in sliding, sealing contact, the improvement wherein said apex seal comprises: a hollow, thin wall, tubular, lightweight, metal core embedded in an extruded wear resistant body member consisting essentially of calcined anthracite coal particles initially less than 44 microns in average size uniformly distributed in a metal matrix, the metal of said matrix being selected from the group consisting of aluminum-based alloys and copper-based alloys, said core being disposed longitudinally in said seal and formed of a metal taken from the group consisting of aluminum, aluminum-based alloys, copper, copper-based alloys, titanium and titanium-based alloys.