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US3985282A Expired / Lapsed US ⏱️ 0.0 years remaining

Brazing process for orthodontic assemblies

Assignee: Individual
•
Filing: 1975-04-17
•
Granted: 1976-10-12
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Expires: 1995-04-17
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Abstract

Abstract A process for making orthodontic assemblies such as brackets and buccal tubes which permits simultaneous heat treating of the assembly while brazing the assembly together. The process consists of assembling a plurality of aligned bases with caps and a brazing insert. The caps are then tack welded (temporarily fastened) to the bases to produce a strip of orthodontic assemblies which can be easily handled. The strips are then heat treated to a brazing temperature in a specified atmosphere. The individual orthodontic assemblies are either automatically separated during the heat treatment or may be easily separated by cutting after removal from the furnace. The bases and caps for the buccal tube assemblies are of a unique design which is readily adaptable to the multiple strip brazing process.

Inventors

  • 👤 Frank R. Miller
  • 👤 Craig A. Andreiko

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 10:07
CPC Classifications
B; B23; B23K; B23K1/00; B23K1/0008; A; A61; A61C; A61C13/00; A61C13/0003; A61C7/00; A61C7/12; A61C7/28; A61C7/282; A61C13/0006; A61C13/0021

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 91 words
A method of making orthodontic assemblies comprising: aligning a plurality of bases; positioning at least one strip of brazing material across the aligned bases; positioning an orthodontic component on each said base cooperating with the brazing strip; temporarily fastening each said component to each base whereby said bases, brazing material and components form a unitary structure comprising a plurality of orthodontic assemblies which may be easily handled; and heating said unitary structure to a brazing temperature whereby said brazing strip flows into the interstitial spaces between said components and said bases.
Claim 2
Independent Claim 91 words
A method of making orthodontic assemblies comprising: aligning a plurality of bases; positioning at least one strip of brazing material across the aligned bases; positioning an orthodontic component on each said base cooperating with the brazing strip; temporarily fastening each said component to each base whereby said bases, brazing material and components form a unitary structure comprising a plurality of orthodontic assemblies which may be easily handled; and heating said unitary structure to a brazing temperature whereby said brazing strip flows into the interstitial spaces between said components and said bases.
Claim 3
Dependent Claim 24 words
The method according to claim 1 wherein said unitary structure is heated to a temperature which simultaneously heat treats each assembly during the brazing.
Claim 4
Dependent Claim 27 words
The method according to claim 1 wherein the materials selected for the base, component and brazing alloy are mutually compatible at the temperature used during said heating.
Claim 5
Dependent Claim 24 words
The method of claim 1 wherein said heating of the unitary structure comprises; heating the structure in a furnace having a dry hydrogen atmosphere.
Claim 6
Dependent Claim 12 words
The method of claim 1 wherein said component comprises an orthodontic bracket.
Claim 7
Dependent Claim 13 words
The method of claim 1 wherein said component comprises a buccal tube cap.
Claim 8
Dependent Claim 27 words
The method according to claim 6 including: applying a ceramic paint on the base beneath the tube of said cap to confine the brazing alloy during fusing.
Claim 9
Dependent Claim 38 words
The method according to claim 1 wherein the step of aligning the bases comprises: forming a plurality of bases in a strip such that the assemblies may be separated from each other after the brazing process is complete.
Claim 10
Dependent Claim 23 words
The method of claim 8 wherein said strip of bases is mechanically severed into separate orthodontic assemblies after the heating step is completed.
Claim 11
Dependent Claim 17 words
The method according to claim 1 wherein the orthodontic assemblies are automatically separated during the heating step.
Claim 12
Dependent Claim 16 words
The method of claim 1 wherein the amount of brazing material between each assembly is controlled.
Claim 13
Dependent Claim 21 words
The method according to claim 11 wherein the amount of brazing material is controlled by cutting the strip to predetermined lengths.
Claim 14
Independent Claim 64 words
A method of making an orthodontic assembly comprising: positioning at least one strip of brazing material on a base; positioning an orthodontic component on said base over the brazing strip; tack welding the component to the base whereby the brazing strip is secured; and heating the assembly in a controlled atmosphere at a controlled temperature whereby the assembly is brazed and heat treated simultaneously.
Claim 15
Independent Claim 64 words
A method of making an orthodontic assembly comprising: positioning at least one strip of brazing material on a base; positioning an orthodontic component on said base over the brazing strip; tack welding the component to the base whereby the brazing strip is secured; and heating the assembly in a controlled atmosphere at a controlled temperature whereby the assembly is brazed and heat treated simultaneously.
Claim 16
Dependent Claim 31 words
The method of claim 13 wherein the temperature of the heating step is predetermined by selecting materials for the base, component and brazing which are mutually compatible at the predetermined temperature.

References Cited (Backward Citations)

US1322424A Cited
US3332140A Cited
US3504438A Cited
US3605233A Cited
US3793730A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-10-12 1980-04-12 1980-10-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-10-12 1984-04-12 1984-10-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-10-12 1988-04-12 1988-10-12 $7700.00 Window Closed / Lapsed

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