Claims Analysis
Total Claims: 16
Claim 1
Independent Claim
91 words
A method of making orthodontic assemblies comprising: aligning a plurality of bases; positioning at least one strip of brazing material across the aligned bases; positioning an orthodontic component on each said base cooperating with the brazing strip; temporarily fastening each said component to each base whereby said bases, brazing material and components form a unitary structure comprising a plurality of orthodontic assemblies which may be easily handled; and heating said unitary structure to a brazing temperature whereby said brazing strip flows into the interstitial spaces between said components and said bases.
Claim 2
Independent Claim
91 words
A method of making orthodontic assemblies comprising: aligning a plurality of bases; positioning at least one strip of brazing material across the aligned bases; positioning an orthodontic component on each said base cooperating with the brazing strip; temporarily fastening each said component to each base whereby said bases, brazing material and components form a unitary structure comprising a plurality of orthodontic assemblies which may be easily handled; and heating said unitary structure to a brazing temperature whereby said brazing strip flows into the interstitial spaces between said components and said bases.
Claim 3
Dependent Claim
24 words
The method according to claim 1 wherein said unitary structure is heated to a temperature which simultaneously heat treats each assembly during the brazing.
Claim 4
Dependent Claim
27 words
The method according to claim 1 wherein the materials selected for the base, component and brazing alloy are mutually compatible at the temperature used during said heating.
Claim 5
Dependent Claim
24 words
The method of claim 1 wherein said heating of the unitary structure comprises; heating the structure in a furnace having a dry hydrogen atmosphere.
Claim 6
Dependent Claim
12 words
The method of claim 1 wherein said component comprises an orthodontic bracket.
Claim 7
Dependent Claim
13 words
The method of claim 1 wherein said component comprises a buccal tube cap.
Claim 8
Dependent Claim
27 words
The method according to claim 6 including: applying a ceramic paint on the base beneath the tube of said cap to confine the brazing alloy during fusing.
Claim 9
Dependent Claim
38 words
The method according to claim 1 wherein the step of aligning the bases comprises: forming a plurality of bases in a strip such that the assemblies may be separated from each other after the brazing process is complete.
Claim 10
Dependent Claim
23 words
The method of claim 8 wherein said strip of bases is mechanically severed into separate orthodontic assemblies after the heating step is completed.
Claim 11
Dependent Claim
17 words
The method according to claim 1 wherein the orthodontic assemblies are automatically separated during the heating step.
Claim 12
Dependent Claim
16 words
The method of claim 1 wherein the amount of brazing material between each assembly is controlled.
Claim 13
Dependent Claim
21 words
The method according to claim 11 wherein the amount of brazing material is controlled by cutting the strip to predetermined lengths.
Claim 14
Independent Claim
64 words
A method of making an orthodontic assembly comprising: positioning at least one strip of brazing material on a base; positioning an orthodontic component on said base over the brazing strip; tack welding the component to the base whereby the brazing strip is secured; and heating the assembly in a controlled atmosphere at a controlled temperature whereby the assembly is brazed and heat treated simultaneously.
Claim 15
Independent Claim
64 words
A method of making an orthodontic assembly comprising: positioning at least one strip of brazing material on a base; positioning an orthodontic component on said base over the brazing strip; tack welding the component to the base whereby the brazing strip is secured; and heating the assembly in a controlled atmosphere at a controlled temperature whereby the assembly is brazed and heat treated simultaneously.
Claim 16
Dependent Claim
31 words
The method of claim 13 wherein the temperature of the heating step is predetermined by selecting materials for the base, component and brazing which are mutually compatible at the predetermined temperature.