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US3983263A Expired / Lapsed US ⏱️ 0.0 years remaining

Powdered acrylic paint composition and method

Assignee: Motors Liquidation Co
•
Filing: 1974-06-27
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Granted: 1976-09-28
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Expires: 1994-06-27
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Abstract

Abstract Certain glycerides are effective flow-promoting agents in powdered acrylic coating formulations. As a powdered acrylic resin coating material is applied by electrostatic sprayer means to a substrate, a rough layer of discrete particles is formed. To produce a commercially acceptable coating, this layer must be fused into a continuous film and induced to flow into a smooth, glossy finish. The subject glycerides, which may be acetylated, promote such flow and produce a surface finish equivalent to that of the conventional acrylic paints which employ an organic solvent vehicle.

Inventors

  • 👤 Philip Weiss
  • 👤 Gordon D. Cheever

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 23:55
CPC Classifications
C; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C09D133/10; B; B05; B05D; B05D1/00; B05D1/02; B05D1/04; B05D1/06; C08; C08K; C08K5/00; C08K5/04; C08K5/10; C08K5/11; C09D7/00; C09D7/40; C09D7/47

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 84 words
In an acrylic powder coating formulation containing an acrylic resin binder, the improvement comprising including in said formulation uniformly mixed with said acrylic resin an amount of from 5% to 30% by weight, based on the amount of said resin and any other nonpigment constituents in said formulation, of a flow promoting composition characterized by the following formula: ##EQU1##where R 1 may be -H or ##EQU2##R 2 may be -H or ##EQU3##and R 3 is a hydrocarbon chain from 12 to 20 carbon atoms.
Claim 2
Dependent Claim 84 words
In an acrylic powder coating formulation containing an acrylic resin binder, the improvement comprising including in said formulation uniformly mixed with said acrylic resin an amount of from 5% to 30% by weight, based on the amount of said resin and any other nonpigment constituents in said formulation, of a flow promoting composition characterized by the following formula: ##EQU1##where R 1 may be -H or ##EQU2##R 2 may be -H or ##EQU3##and R 3 is a hydrocarbon chain from 12 to 20 carbon atoms.
Claim 3
Dependent Claim 161 words
In an acrylic powder coating formulation containing an acrylic resin binder, the improvement comprising including in said formulation uniformly mixed with said acrylic resin an amount of from 5% to 30% by weight, based on the amount of said resin and any other nonpigment constituents in said formulation, of a flow promoting composition selected from the group consisting of: A. nonacetylated monoglycerides having the general formula ##STR21##where R is a hydrocarbon chain derived from the combination of fatty acids found in either fully hydrogenated cottonseed oil or fully hydrogenated lard, B. monoacetylated monoglycerides having the general formula ##STR22##where R is a hydrocarbon chain derived from the combination of fatty acids found in either fully hydrogenated cottonseed oil or fully hydrogenated lard, and C. diacetylated monoglycerides having the general formula ##STR23##where R is a hydrocarbon chain derived from the combination of fatty acids found in any of fully hydrogenated cottonseed oil, fully hydrogenated lard, prime steam lard or partially hydrogenated vegetable oil.
Claim 4
Dependent Claim 161 words
In an acrylic powder coating formulation containing an acrylic resin binder, the improvement comprising including in said formulation uniformly mixed with said acrylic resin an amount of from 5% to 30% by weight, based on the amount of said resin and any other nonpigment constituents in said formulation, of a flow promoting composition selected from the group consisting of: A. nonacetylated monoglycerides having the general formula ##STR21##where R is a hydrocarbon chain derived from the combination of fatty acids found in either fully hydrogenated cottonseed oil or fully hydrogenated lard, B. monoacetylated monoglycerides having the general formula ##STR22##where R is a hydrocarbon chain derived from the combination of fatty acids found in either fully hydrogenated cottonseed oil or fully hydrogenated lard, and C. diacetylated monoglycerides having the general formula ##STR23##where R is a hydrocarbon chain derived from the combination of fatty acids found in any of fully hydrogenated cottonseed oil, fully hydrogenated lard, prime steam lard or partially hydrogenated vegetable oil.
Claim 5
Dependent Claim 122 words
A thermoplastic acrylic powdered coating formulation suitable for deposition on a substrate initially as a layer of discrete particles having the capability of fusing, upon heating, into a continuous film and of flowing into a smooth, decorative surface comprising a uniform dispersion, in dry powdered form, of, by weight: A. from 10 to 30 parts of a flow promoting composition having the general formula ##STR24##where R is a hydrocarbon chain derived from the combination of fatty acids found in prime steam lard, B. from 15 to 30 parts of an anticracking agent, C. from 50 to 70 parts of a thermoplastic acrylic binder resin, D. from 0 to 30 parts of pigments, and E. from 0 to 30 parts of a plasticizer.
Claim 6
Dependent Claim 122 words
A thermoplastic acrylic powdered coating formulation suitable for deposition on a substrate initially as a layer of discrete particles having the capability of fusing, upon heating, into a continuous film and of flowing into a smooth, decorative surface comprising a uniform dispersion, in dry powdered form, of, by weight: A. from 10 to 30 parts of a flow promoting composition having the general formula ##STR24##where R is a hydrocarbon chain derived from the combination of fatty acids found in prime steam lard, B. from 15 to 30 parts of an anticracking agent, C. from 50 to 70 parts of a thermoplastic acrylic binder resin, D. from 0 to 30 parts of pigments, and E. from 0 to 30 parts of a plasticizer.
Claim 7
Dependent Claim 90 words
A thermosetting acrylic powdered coating formulation suitable for deposition on a substrate initially as a layer of discrete particles having the capability of fusing upon heating into a continuous film and of flowing into a smooth and decorative surface comprising a uniform dispersion, in dry powdered form, of, by weight: A. from 65 to 140 parts of a thermosetting binder resin, B. from 0 to 40 parts of pigments, and C. from 5 to 30 parts of a monoglyceride mixture of 1. diacetylated monoglycerides having the general structural formula ##STR25##
Claim 8
Dependent Claim 90 words
A thermosetting acrylic powdered coating formulation suitable for deposition on a substrate initially as a layer of discrete particles having the capability of fusing upon heating into a continuous film and of flowing into a smooth and decorative surface comprising a uniform dispersion, in dry powdered form, of, by weight: A. from 65 to 140 parts of a thermosetting binder resin, B. from 0 to 40 parts of pigments, and C. from 5 to 30 parts of a monoglyceride mixture of 1. diacetylated monoglycerides having the general structural formula ##STR25##
Claim 9
Dependent Claim 9 words
the monoacetylated monoglycerides having the general structural formula ##STR26##
Claim 10
Dependent Claim 9 words
the monoacetylated monoglycerides having the general structural formula ##STR26##
Claim 11
Dependent Claim 20 words
nonacetylated monoglycerides having the general structural formula ##STR27## where R is a hydrocarbon chain derived from fully hydrogenated cottonseed oil.
Claim 12
Dependent Claim 20 words
nonacetylated monoglycerides having the general structural formula ##STR27## where R is a hydrocarbon chain derived from fully hydrogenated cottonseed oil.
Claim 13
Independent Claim 140 words
A method of forming a decorative and protective coating on a substrate comprising: A. providing an acrylic powder coating formulation comprising a uniform dispersion, in dry powdered form, of, by weight: 1. from 30 to 70 parts of an acrylic resin, 2. from 0 to 30 parts of pigments, 3. from 5 to 30 parts of monoglycerides having the structural formula ##STR28## where R 1 may be -H or ##STR29## R 2 may be -H or ##STR30## and R 3 is a hydrocarbon chain having from 12 to 20 carbon atoms, B. electrostatically spraying said powdered coating formulation on said substrate thereby forming thereon a coating layer of discrete particles, and C. baking said coating for ten to thirty minutes at a temperature of from 300° to 375° F., whereupon said particles fuse and flow into a smooth continuous film.
Claim 14
Independent Claim 140 words
A method of forming a decorative and protective coating on a substrate comprising: A. providing an acrylic powder coating formulation comprising a uniform dispersion, in dry powdered form, of, by weight: 1. from 30 to 70 parts of an acrylic resin, 2. from 0 to 30 parts of pigments, 3. from 5 to 30 parts of monoglycerides having the structural formula ##STR28## where R 1 may be -H or ##STR29## R 2 may be -H or ##STR30## and R 3 is a hydrocarbon chain having from 12 to 20 carbon atoms, B. electrostatically spraying said powdered coating formulation on said substrate thereby forming thereon a coating layer of discrete particles, and C. baking said coating for ten to thirty minutes at a temperature of from 300° to 375° F., whereupon said particles fuse and flow into a smooth continuous film.
Claim 15
Independent Claim 102 words
A method of forming a decorative and protective coating on a substrate comprising: A. providing a thermoplastic coating formulation comprising a uniform dispersion, in dry powdered form, of, by weight: 1. from 50 parts to 70 parts of a thermoplastic acrylic resin, 2. from 0 to 30 parts of pigments, 3. from 15 parts to 30 parts of an anticracking agent, 4. from 10 parts to 30 parts of monoglycerides having the general formula ##STR31## where R is any of the hydrocarbon chains derived from the combination of fatty acids found in either fully hydrogenated cottonseed oil or fully hydrogenated lard, and
Claim 16
Independent Claim 102 words
A method of forming a decorative and protective coating on a substrate comprising: A. providing a thermoplastic coating formulation comprising a uniform dispersion, in dry powdered form, of, by weight: 1. from 50 parts to 70 parts of a thermoplastic acrylic resin, 2. from 0 to 30 parts of pigments, 3. from 15 parts to 30 parts of an anticracking agent, 4. from 10 parts to 30 parts of monoglycerides having the general formula ##STR31## where R is any of the hydrocarbon chains derived from the combination of fatty acids found in either fully hydrogenated cottonseed oil or fully hydrogenated lard, and
Claim 17
Dependent Claim 38 words
from 0 to 30 parts of a plasticizer, B. electrostatically spraying said powdered coating formulation on said substrate, and C. baking said coated substrate for 10 to 30 minutes at a temperature of from 300° to 375° F.
Claim 18
Dependent Claim 38 words
from 0 to 30 parts of a plasticizer, B. electrostatically spraying said powdered coating formulation on said substrate, and C. baking said coated substrate for 10 to 30 minutes at a temperature of from 300° to 375° F.
Claim 19
Independent Claim 97 words
A method of forming a decorative and protective coating on a substrate comprising: A. providing a thermosetting coating formulation, in dry powdered form, comprising, by weight: 1. from 65 to 145 parts of a thermosetting binder resin, 2. from 5 to 30 parts of a monoglyceride flow control agent selected from the group consisting of a. diacetylated monoglycerides having the general structural formula ##STR32##b. the monoacetylated monoglycerides having the general structural formula ##STR33##c. nonacetylated monoglycerides having the general structural formula ##STR34## where R is any of the linear hydrocarbon chains derived from fully hydrogenated cottonseed oil, and
Claim 20
Independent Claim 97 words
A method of forming a decorative and protective coating on a substrate comprising: A. providing a thermosetting coating formulation, in dry powdered form, comprising, by weight: 1. from 65 to 145 parts of a thermosetting binder resin, 2. from 5 to 30 parts of a monoglyceride flow control agent selected from the group consisting of a. diacetylated monoglycerides having the general structural formula ##STR32##b. the monoacetylated monoglycerides having the general structural formula ##STR33##c. nonacetylated monoglycerides having the general structural formula ##STR34## where R is any of the linear hydrocarbon chains derived from fully hydrogenated cottonseed oil, and
Claim 21
Dependent Claim 36 words
from 0 to 40 parts pigment, B. electrostatically spraying said powdered coating formulation on said substrate, and C. baking said coated substrate for 10 to 30 minutes at a temperature of from 300° to 375° F.
Claim 22
Dependent Claim 36 words
from 0 to 40 parts pigment, B. electrostatically spraying said powdered coating formulation on said substrate, and C. baking said coated substrate for 10 to 30 minutes at a temperature of from 300° to 375° F.

References Cited (Backward Citations)

US2179065A Cited
US2925174A Cited
US3855170A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-09-28 1980-03-29 1980-09-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-09-28 1984-03-29 1984-09-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-09-28 1988-03-29 1988-09-28 $7700.00 Window Closed / Lapsed

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