Zinc recovery from acidic aqueous streams

Claim 2

A process for recovery of zinc from aqueous acidic streams obtained in hydrometallurgical processing which streams comprise iron, copper and trace amounts of the metal ions in addition to zinc ion, which process comprises, in sequence, contacting said stream with sufficient calcium oxide to control the pH in the range 3.0-4.0 while maintaining iron in the ferric state, adding sufficient ammonia to form the soluble amine complexes of zinc and copper in the aqueous stream, separating the copper from the zinc by extraction with an organic solvent containing a hydroxy oxime and thereafter recovering zinc from the resultant aqueous solution by replacing the sulfate ion in the zinc salt with hydroxyl ion and thereafter recovering zinc oxide from the hydroxyl complex by removing ammonia from the complex.

Claim 3

The process of claim 1 wherein the slurry resulting from contacting the stream with calcium oxide to control the pH in the range 3.0-4.0 is digested.

Claim 4

The process of claim 2 wherein the sulfate ion of the zinc salt in the aqueous solution is replaced with the hydroxyl ion by the addition of a slurry comprising ammoniacal calcium oxide and hydroxide to the solution.

Claim 5

The process of claim 3 wherein the solids are separated from the liquid after the initial addition of ammonia.

Claim 6

A process for separating metal values comprising the sulfates of iron, copper and zinc contained in an acidic aqueous solution which comprises the sequential steps of a. adding calcium oxide to said solution to adjust the pH in the range 3.0-4.0 while maintaning iron in the ferric state, b. adding sufficient ammonia to the stream from step (a) to form soluble tetrammine sulfates of copper and zinc and to maintain said sulfates in solution while precipitating insoluble metal hydroxides, c. separating the liquids and solids from step (b), d. extracting the copper ion from the liquid from step (c) by contacting the liquid with a hydroxy oxime contained in an organic solvent, thereby forming an organic phase containing the cupric ion and an aqueous phase containing the zinc ion, e. separating the aqueous and organic phases from step (d), f. converting the zinc tetrammine sulfate in the aqueous phase from step (e) to zinc tetrammine hydroxide and precipitating substantially all remaining sulfate as calcium sulfate dihydrate by contacting the aqueous phase with a slurry comprising ammoniacal calcium oxide and hydroxide, g. recovering zinc from the zinc tetrammine hydroxide by removing ammonia therefrom and precipitating the zinc as hydrated zinc oxide.

Claim 7

A process for separating metal values comprising the sulfates of iron, copper and zinc contained in an acidic aqueous solution which comprises the sequential steps of a. adding calcium oxide to said solution to adjust the pH in the range 3.0-4.0 while maintaning iron in the ferric state, b. adding sufficient ammonia to the stream from step (a) to form soluble tetrammine sulfates of copper and zinc and to maintain said sulfates in solution while precipitating insoluble metal hydroxides, c. separating the liquids and solids from step (b), d. extracting the copper ion from the liquid from step (c) by contacting the liquid with a hydroxy oxime contained in an organic solvent, thereby forming an organic phase containing the cupric ion and an aqueous phase containing the zinc ion, e. separating the aqueous and organic phases from step (d), f. converting the zinc tetrammine sulfate in the aqueous phase from step (e) to zinc tetrammine hydroxide and precipitating substantially all remaining sulfate as calcium sulfate dihydrate by contacting the aqueous phase with a slurry comprising ammoniacal calcium oxide and hydroxide, g. recovering zinc from the zinc tetrammine hydroxide by removing ammonia therefrom and precipitating the zinc as hydrated zinc oxide.

Claim 8

The process of claim 5 wherein the product of step (a) is digested at a temperature of at least 40°C. for a period of at least 30 minutes.

Claim 9

The process of claim 6 wherein the iron is maintained in the ferric state in step (a) by contacting the solution with an oxygen containing gas.

Claim 10

The process of claim 7 wherein the ammonia is removed from the zinc tetrammine complex by steam stripping.

Claim 11

A process for the separation of zinc ion from metal ions including copper and iron contained in an acidic aqueous sulfate solution and recovery of zinc as hydrated zinc oxide which comprises the sequential steps of a. adding sufficient calcium oxide to said solution to adjust the pH thereof to about 3.5 and maintaining said solution at a temperature of at least 60°C. for a period of at least 30 minutes while passing an oxygen containing gas therethrough, b. adding of sufficient ammonium hydroxide to the product of step (a) to form and maintain in solution the tetrammine sulfate complexes of substantially all of the zinc and copper ions present, c. separating the liquid and solids from step (b), d. contacting one part by volume of the liquid from step (c) with less than one part of a substantially water-insoluble liquid hydrocarbon containing at least 0.10 moles per liter of a hydroxy oxime whereby the cupric ion is extracted from the aqueous liquid and separating the resultant aqueous and organic phases, e. contacting the aqueous phase from step (d) with amounts of a slurry comprising sufficient ammoniacal calcium oxide and hydroxide to neutralize substantially all acid present and to convert the zinc tetrammine sulfate to zinc tetrammine hydroxide and to remove the sulfate ion by precipitation of calcium sulfate dihydrate, f. separating the liquid and solids from step (e), g. contacting the liquid from step (f) with a gas comprising water vapor whereby ammonia is liberated by the decomposition of the zinc tetrammine complex to hydrated zinc oxide which precipitates, h. recovering zinc oxide from the product of step (g) by drying and thereafter heating the precipitate.

Claim 12

A process for the separation of zinc ion from metal ions including copper and iron contained in an acidic aqueous sulfate solution and recovery of zinc as hydrated zinc oxide which comprises the sequential steps of a. adding sufficient calcium oxide to said solution to adjust the pH thereof to about 3.5 and maintaining said solution at a temperature of at least 60°C. for a period of at least 30 minutes while passing an oxygen containing gas therethrough, b. adding of sufficient ammonium hydroxide to the product of step (a) to form and maintain in solution the tetrammine sulfate complexes of substantially all of the zinc and copper ions present, c. separating the liquid and solids from step (b), d. contacting one part by volume of the liquid from step (c) with less than one part of a substantially water-insoluble liquid hydrocarbon containing at least 0.10 moles per liter of a hydroxy oxime whereby the cupric ion is extracted from the aqueous liquid and separating the resultant aqueous and organic phases, e. contacting the aqueous phase from step (d) with amounts of a slurry comprising sufficient ammoniacal calcium oxide and hydroxide to neutralize substantially all acid present and to convert the zinc tetrammine sulfate to zinc tetrammine hydroxide and to remove the sulfate ion by precipitation of calcium sulfate dihydrate, f. separating the liquid and solids from step (e), g. contacting the liquid from step (f) with a gas comprising water vapor whereby ammonia is liberated by the decomposition of the zinc tetrammine complex to hydrated zinc oxide which precipitates, h. recovering zinc oxide from the product of step (g) by drying and thereafter heating the precipitate.