Ultra high strength, carbide-strengthened, cobalt-base superalloy

Claim 2

A composition of matter consisting essentially of the following elements in amounts expressed in weight percent: Chromium -- from about 31.5 to about 40.5 Nickel -- from about 5.0 to about 18.5 Wolfram -- from about 4.0 to about 11.0 Tantalum -- from about 3.2 to about 8.5 Zirconium -- from about 0.75 to about 3.0 Silicon -- from about 0.50 to about 2.5 Carbon -- from about 0.40 to about 1.2 Titanium -- from about 0.25 to about 1.5 Iron -- from about 0.01 to about 8.0 Dysprosium -- from about 0.005 to about 0.20 Yttrium -- from about 0.07 to about 0.50 Cobalt -- balance the weight ratio of wolfram to tantalum being within the range of from about 1.2 to about 3.4, the weight ratio of zirconium to titanium being within the range of from about 1 to about 6, and the total quantity of yttrium plus dysprosium being not less than about 0.10 weight percent of said composition.

Claim 3

The composition of claim 1 in which said elements are contained in the following approximate amounts, expressed in weight percent: Chromium -- from about 33.5 to about 37.5 Nickel -- from about 12.5 to about 16.0 Wolfram -- from about 7.5 to about 9.5 Tantalum -- from about 4.0 to about 5.5 Zirconium -- from about 1.7 to about 2.2 Silicon -- from about 1.0 to about 1.7 Carbon -- from about 0.65 to about 0.90 Titanium -- from about 0.55 to about 0.80 Iron -- from about 0.35 to about 0.60 Dysprosium -- from about 0.05 to about 0.15 Yttrium -- from about 0.10 to about 0.35 Cobalt -- balance the weight ratio of wolfram to tantalum being within the range of from about 1.7 to about 2.2, the weight ratio of zirconium to titanium being within the range of from about 2.5 to about 4.0 and the total quantity of dysprosium and yttrium being not less than about 0.20 weight percent of said composition.

Claim 4

The composition of claim 1 in which said elements are contained in the following approximate amounts expressed in weight percent: Chromium -- about 35.0 Nickel -- about 15.0 Wolfram -- about 9.2 Tantalum -- about 4.6 Zirconium -- about 1.9 Silicon -- about 1.5 Carbon -- about 0.80 Titanium -- about 0.75 Iron -- about 0.50 Dysprosium -- about 0.09 Yttrium -- about 0.26 Cobalt -- balance the weight ratio of wolfram to tantalum being about 2.0, the weight ratio of zirconium to titanium being about 2.5, the total quantity of dysprosium and yttrium being about 0.35 weight percent of said composition.

Claim 5

The composition of claim 1 in which said composition contains up to about 0.1 weight percent aluminum, about 0.1 weight percent manganese, about 0.015 weight percent sulfur and about 0.015 weight percent phosphorous.

Claim 6

The composition of claim 1 which is vacuum castable at a temperature within the range of from about 2900° to about 3075°F.

Claim 7

The composition of claim 1 having a life of about 7500 hours at stress-rupture conditions of about 1500 psi and 2050°F.

Claim 8

The composition of claim 1 having an as cast hardness of 40.0 (Rockwell C Scale) and a heat treated hardness of 43.7 (Rockwell C Scale).

Claim 9

An article of manufacture produced by casting the composition of matter defined in claim 1.

Claim 10

An article of manufacture produced by casting and machining the composition of matter defined in claim 1.

Claim 11

A spinner comprised of the composition of claim 1, said spinner being comprised of foraminous walls and adapted for rotation.