Oxidation of phosphorus in aqueous medium

Claim 2

A process for decreasing elemental phosphorus levels in an aqueous medium which comprises subjecting said aqueous medium containing elemental phosphorus to electrolysis in the substantial absence of electrolytes capable of producing atomic chlorine electrolytically at a pH of about 1 to about 10, whereby said elemental phosphorus is oxidized by anodically produced atomic oxygen.

Claim 3

The process of claim 1 including feeding said aqueous medium having a pH of about 3.0 to 6.5 to an electrolytic cell containing graphite electrodes, subjecting said medium to electrolysis within said cell at a current density of from about 0.0125 to about 0.25 amps/sq.in. between electrodes spaced apart from 1/4 to 1/2 inch, and recovering from said cell an aqueous stream having a reduced elemental phosphorus content.

Claim 4

The process of claim 2 wherein said aqueous medium comprises process water from an electrothermal phosphorus-producing plant having an elemental phosphorus content of about 5 to about 10 ppb and a pH of about 6 to 6.5, and said process water is subjected to electrolysis within said cell until the elemental phosphorus level of said water is reduced below 0.1 ppb.

Claim 5

A process for decreasing the elemental phosphorus content of an aqueous medium which comprises: mixing said aqueous medium with an aqueous solution of sodium chloride to provide a mixture having a pH of about 3 to about 6.5; feeding said mixture to an electrolytic cell containing electrodes spaced-apart from 1/4 to 1/2 inch, subjecting said mixture to electrolysis within the cell at a current density of about 0.0125 to about 0.187 amps/sq. inch to form a mixture of atomic chlorine and atomic oxygen, oxidizing said elemental phosphorus with said mixture of atomic chlorine and atomic oxygen in said cell, and recovering an aqueous medium having a decreased elemental-phosphorus content.

Claim 6

A process for decreasing the elemental phosphorus content of an aqueous medium which comprises: mixing said aqueous medium with an aqueous solution of sodium chloride to provide a mixture having a pH of about 3 to about 6.5; feeding said mixture to an electrolytic cell containing electrodes spaced-apart from 1/4 to 1/2 inch, subjecting said mixture to electrolysis within the cell at a current density of about 0.0125 to about 0.187 amps/sq. inch to form a mixture of atomic chlorine and atomic oxygen, oxidizing said elemental phosphorus with said mixture of atomic chlorine and atomic oxygen in said cell, and recovering an aqueous medium having a decreased elemental-phosphorus content.

Claim 7

The process of claim 4 wherein said aqueous medium is process water from an electrothermal phosphorus-producing plant.

Claim 8

The process of claim 5 wherein said process water has elemental phosphorus content of about 5 to 10 ppb.

Claim 9

The process of claim 5 wherein said aqueous solution of sodium chloride is sea-water.

Claim 10

The process of claim 7 wherein said sea water is mixed with said process water in the ratio 1:1.

Claim 11

A continuous process for decreasing the elemental phosphorus content of a process water resulting from an electrothermal phosphorus-produced plant from up to 50 ppb to less than 0.1 ppb which comprises: establishing an electrolytic cell having a plurality of plate-like graphite electrodes spaced apart about 1/4 to 1/2 inch to define flow paths for electrolyte through said cell, establishing a holding zone having a first zone and a second zone therein in fluid flow communication with each other, continuously forming a mixture of an aqueous sodium chloride solution and said process water, continuously feeding said mixture to a pool of aqueous material in the second zone of said holding zone having a substantially constant volume, continuously forwarding aqueous material having a pH of about 3 to about 6.5 from the second zone of said holding zone to said cell and continuously electrolyzing aqueous material as it passes through said cell to form a mixture of atomic chlorine and atomic oxygen and thereby continuously oxidize elemental phosphorus with said mixture of atomic chlorine and atomic oxygen in said cell, continuously feeding cell effluent to the first zone of said holding zone, continuously removing a product stream from the first zone of said holding zone at substantially the same rate as the rate of feeding of said mixture to said holding zone, said product stream having an elemental phosphorus content less than 0.1 ppb and a chlorine content of about 1 to 5 ppm, and continuously diluting said product stream with aqueous sodium chloride solution to provide an effluent stream of chlorine content less than about 0.05 ppm, the rate of flow of aqueous material from said holding zone through said cell being in excess of the rate of flow of said mixture to said holding zone, whereby said cell effluent fed to the first zone of said holding zone continuously overflows into the second zone of said holding zone.

Claim 12

A continuous process for decreasing the elemental phosphorus content of a process water resulting from an electrothermal phosphorus-produced plant from up to 50 ppb to less than 0.1 ppb which comprises: establishing an electrolytic cell having a plurality of plate-like graphite electrodes spaced apart about 1/4 to 1/2 inch to define flow paths for electrolyte through said cell, establishing a holding zone having a first zone and a second zone therein in fluid flow communication with each other, continuously forming a mixture of an aqueous sodium chloride solution and said process water, continuously feeding said mixture to a pool of aqueous material in the second zone of said holding zone having a substantially constant volume, continuously forwarding aqueous material having a pH of about 3 to about 6.5 from the second zone of said holding zone to said cell and continuously electrolyzing aqueous material as it passes through said cell to form a mixture of atomic chlorine and atomic oxygen and thereby continuously oxidize elemental phosphorus with said mixture of atomic chlorine and atomic oxygen in said cell, continuously feeding cell effluent to the first zone of said holding zone, continuously removing a product stream from the first zone of said holding zone at substantially the same rate as the rate of feeding of said mixture to said holding zone, said product stream having an elemental phosphorus content less than 0.1 ppb and a chlorine content of about 1 to 5 ppm, and continuously diluting said product stream with aqueous sodium chloride solution to provide an effluent stream of chlorine content less than about 0.05 ppm, the rate of flow of aqueous material from said holding zone through said cell being in excess of the rate of flow of said mixture to said holding zone, whereby said cell effluent fed to the first zone of said holding zone continuously overflows into the second zone of said holding zone.

Claim 13

The process of claim 9 wherein the rate of flow of liquid from said holding zone through said cell is from 2 to 6 times the rate of flow of said mixture to said holding zone.

Claim 14

The process of claim 9 wherein the volume of liquid in said pool is from 5 to 10 times in excess of the quantity of liquid from the holding zone through cell in unit time.

Claim 15

The process of claim 9 wherein said aqueous material is resident from 5 to 15 seconds in said cell.

Claim 16

The process of claim 9 wherein said sodium chloride solution is sea water and said mixture of process water and sodium chloride solution is in an approximately 1:1 ratio.

Claim 17

A process for decreasing elemental phosphorus levels in an aqueous medium which comprises mixing said aqueous medium with an aqueous solution of sodium chloride, electrolyzing the resulting mixture at a pH of about 1 to about 10 to form a mixture of atomic chlorine and atomic oxygen, and oxidizing said elemental phosphorus with said mixture of atomic chlorine and atomic oxygen.

Claim 18

A process for decreasing elemental phosphorus levels in an aqueous medium which comprises mixing said aqueous medium with an aqueous solution of sodium chloride, electrolyzing the resulting mixture at a pH of about 1 to about 10 to form a mixture of atomic chlorine and atomic oxygen, and oxidizing said elemental phosphorus with said mixture of atomic chlorine and atomic oxygen.

Claim 19

The process of claim 14 wherein said aqueous solution of sodium chloride is sea water.