Abstract The invention overcomes undesirable backlash effects in gear generators which cut gears by climb milling (i.e., with cutter blades rotating in the same direction as the work), these undesirable backlash effects being initiated by the intermittent cutting torques that tend to move the work momentarily ahead of the generating drive train as each blade is in the cut. Instead of a conventional spindle brake to oppose the cutting torques, an auxiliary motor in proximity to the work spindle end of the generating train applies torque to the train in the same direction as it is being driven by the main drive motor, and in the same direction as the cutting torques, thereby maintaining tightness in that portion of generating train which controls work spindle rotation by keeping the train gears with their "coasting" sides in contact rather than trying to keep their "driving" sides in contact.
In a gear generator having a. a rotatable work-holding spindle, b. a cutter spindle mounted in a rotatable cradle, c. a generating train interconnecting the work spindle and cradle for rotating them simultaneously in timed relation, and d. first drive means, i. connected to the generating train at a first junction intermediate said work spindle and cradle, ii. for driving said train in at least one direction, the improvement comprising: e. second drive means i. for simultaneously driving the train in the same said direction, ii. said second drive means being connected to the generating train at a second junction remote from said first junction and in proximity to the work spindle end of said train.
Claim 2
Dependent Claim
116 words
In a gear generator having a. a rotatable work-holding spindle, b. a cutter spindle mounted in a rotatable cradle, c. a generating train interconnecting the work spindle and cradle for rotating them simultaneously in timed relation, and d. first drive means, i. connected to the generating train at a first junction intermediate said work spindle and cradle, ii. for driving said train in at least one direction, the improvement comprising: e. second drive means i. for simultaneously driving the train in the same said direction, ii. said second drive means being connected to the generating train at a second junction remote from said first junction and in proximity to the work spindle end of said train.
Claim 3
Dependent Claim
20 words
A generator according to claim 1 wherein said first and second drive means comprise, respectively, first and second reversible motors.
Claim 4
Dependent Claim
19 words
A generator according to claim 1 wherein said second junction is between the first junction and the work spindle.
Claim 5
Dependent Claim
17 words
A generator according to claim 1 wherein the work spindle is between said first and second junctions.
Claim 6
Dependent Claim
18 words
A generator according to claim 2 wherein said second reversible motor produces less torque than the first motor.