US3970463A
Expired / Lapsed
US
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Glasses and glass-ceramics and products made therefrom
Assignee: OI Glass Inc
•
Filing: 1974-04-26
•
Granted: 1976-07-20
•
Expires: 1994-04-26
Abstract
Abstract Thermally crystallizable glasses and glass-ceramics having a narrow critical range of compositions coming within the SiO2-Al2O3-Li2O and SiO2-Al2O3-Li2O-ZnO systems and glass-ceramic products made therefrom including heat exchangers, such as regenerators and recuperators used with gas turbine engines, thermal reactors and catalytic reactors for the gaseous exhausts of combustion engines, and other products which are dimensionally stable at temperatures of at least 1500 DEG F. and above, have very low coefficients of thermal expansion, and have a modulus of rupture of at least about 10,000 psi which is retained when operating at temperatures of at least 1500 DEG F., over an extended period of time.
Inventors
- 👤 Jerry L. Planchock
- 👤 Daniel R. Stewart
- 👤 Thomas W. Brock
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-07 09:56
CPC Classifications
C; C03; C03C; C03C10/00; C03C10/0018; C03C10/0027
Claims Analysis
Total Claims: 47
Claim 1
Independent Claim
257 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1000 hours and maintains its modulus of rupture of at least about 10,000 psi at such temperatures for said times, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 12 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10 and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97.
Claim 2
Dependent Claim
257 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1000 hours and maintains its modulus of rupture of at least about 10,000 psi at such temperatures for said times, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 12 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10 and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97.
Claim 3
Dependent Claim
35 words
The thermally crystallizable glass as defined in claim 1, wherein at least 98% by weight of said glass consists of said SiO 2 , Al 2 O 3 , Li 2 O and nucleating agent.
Claim 4
Dependent Claim
39 words
A thermally crystallizable glass as defined in claim 1, wherein said glass contains in weight percent no more than 0.5 K 2 O, or 0.5 Na 2 O, or 0.5 of a mixture of (Na 2 O+K 2 O).
Claim 5
Dependent Claim
39 words
A thermally crystallizable glass as defined in claim 1, wherein said glass contains in weight percent no more than 0.25 K 2 O, or 0.25 Na 2 O, or 0.25 of a mixture of (Na 2 O+K 2 O).
Claim 6
Dependent Claim
29 words
The thermally crystallizable glass as defined in claim 1, wherein said glass consists of said SiO 2 , Al 2 O 3 , Li 2 O and nucleating agent.
Claim 7
Dependent Claim
26 words
The thermally crystallizable glass as defined in claim 1, wherein ZrO 2 is present in an amount of 0.5 to 2.8 weight percent of said composition.
Claim 8
Dependent Claim
273 words
A glass-ceramic article thermally stable at temperatures of about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 12 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97, said glass-ceramic article having a coefficient of linear thermal expansion of -12 to +12 × 10.sup. -7 (0°-700°C).
Claim 9
Dependent Claim
273 words
A glass-ceramic article thermally stable at temperatures of about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 12 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97, said glass-ceramic article having a coefficient of linear thermal expansion of -12 to +12 × 10.sup. -7 (0°-700°C).
Claim 10
Dependent Claim
34 words
The glass-ceramic article as defined in claim 7, wherein at least 98% by weight of said glass-ceramic consists of said SiO 2 , Al 2 O 3 , Li 2 O and nucleating agent.
Claim 11
Dependent Claim
38 words
A glass-ceramic article as defined in claim 7, wherein said glass-ceramic contains in weight percent no more than 0.5 K 2 O, or 0.5 Na 2 O, or 0.5 of a mixture of (Na 2 O+K 2 O).
Claim 12
Dependent Claim
52 words
A glass-ceramic article as defined in claim 7, which is thermally stable at temperatures of about 1,900°F for at least 1000 hours, wherein said glass-ceramic contains in weight percent no more than 0.25 K 2 O, or 0.25 Na 2 O, or 0.25 of a mixture of (Na 2 O+K 2 O).
Claim 13
Dependent Claim
28 words
The glass-ceramic article as defined in claim 7, wherein said glass-ceramic consists of said SiO 2 , Al 2 O 3 , Li 2 O and nucleating agent.
Claim 14
Dependent Claim
25 words
The glass-ceramic article as defined in claim 7, wherein ZrO 2 is present in an amount of 0.5 to 2.8 weight percent of said composition.
Claim 15
Dependent Claim
24 words
The glass-ceramic article as defined in claim 7, wherein said glass-ceramic has a coefficient of linear thermal expansion of -3 to +3×10.sup. -7 (0°-700°C.).
Claim 16
Dependent Claim
24 words
The glass-ceramic article as defined in claim 7, wherein said glass-ceramic has a coefficient of linear thermal expansion of -0.5 to +0.5×10.sup. -7 (0°-700°C.).
Claim 17
Dependent Claim
193 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours and maintains its modulus of rupture of at least 10,000 psi at such temperatures for said times, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 63 - 78.5
Al.sub.2 O.sub.3 13.8 - 23
Li.sub.2 O 3.5 - 6.5
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 plus ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent but is at least 0.5 weight percent, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 9, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 7.5 to less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97.
Claim 18
Dependent Claim
193 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours and maintains its modulus of rupture of at least 10,000 psi at such temperatures for said times, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 63 - 78.5
Al.sub.2 O.sub.3 13.8 - 23
Li.sub.2 O 3.5 - 6.5
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 plus ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent but is at least 0.5 weight percent, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 9, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 7.5 to less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97.
Claim 19
Dependent Claim
209 words
A glass-ceramic article thermally stable at temperatures of about 1,900°F for at least 1,000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 63 - 78.5
Al.sub.2 O.sub.3 13.8 - 23
Li.sub.2 O 3.5 - 6.5
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 plus ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent but is at least 0.5 weight percent, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 9, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 7.5 to less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97, said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 × 10.sup. -7 (0°-700°C).
Claim 20
Dependent Claim
209 words
A glass-ceramic article thermally stable at temperatures of about 1,900°F for at least 1,000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 63 - 78.5
Al.sub.2 O.sub.3 13.8 - 23
Li.sub.2 O 3.5 - 6.5
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 plus ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent but is at least 0.5 weight percent, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 9, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to less than 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 7.5 to less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97, said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 × 10.sup. -7 (0°-700°C).
Claim 21
Dependent Claim
273 words
A glass-ceramic article thermally stable at temperatures of about 1,900°F for at least 1000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 62.8 - 80
Al.sub.2 O.sub.3 12.7 - 26.7
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97, said glass-ceramic article having a coefficient of linear thermal expansion of -12 to +12 × 10.sup. -7 (0°-700°C).
Claim 22
Dependent Claim
273 words
A glass-ceramic article thermally stable at temperatures of about 1,900°F for at least 1000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 62.8 - 80
Al.sub.2 O.sub.3 12.7 - 26.7
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97, said glass-ceramic article having a coefficient of linear thermal expansion of -12 to +12 × 10.sup. -7 (0°-700°C).
Claim 23
Dependent Claim
303 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1000 hours, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and the ZnO + Li 2 O/Al 2 O 3 molar ratio is ≦ 1, and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/A 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O).
Claim 24
Dependent Claim
303 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1000 hours, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and the ZnO + Li 2 O/Al 2 O 3 molar ratio is ≦ 1, and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/A 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O).
Claim 25
Dependent Claim
36 words
The thermally crystallizable glass as defined in claim 18 wherein at least 98% by weight of said glass consists of said SiO 2 , Al 2 O 3 , Li 2 O, ZnO and nucleating agent.
Claim 26
Dependent Claim
40 words
The thermally crystallizable glass as defined in claim 18 wherein the nucleating agent is a mixture of ZrO 2 plus TiO 2 and said ZrO 2 is present in an amount of 0.5 to 2.8 weight percent of said composition.
Claim 27
Dependent Claim
342 words
A glass-ceramic article dimensionally stable at temperatures up to about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 13,00 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the ZnO + Li 2 O/Al 2 O 3 molar ratio is ≦ 1, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8; up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass and resulting glass-ceramic contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O), said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 × 10 - 7 (0°-700°C).
Claim 28
Dependent Claim
342 words
A glass-ceramic article dimensionally stable at temperatures up to about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 13,00 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting essentially of the following ingredients Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the ZnO + Li 2 O/Al 2 O 3 molar ratio is ≦ 1, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8; up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass and resulting glass-ceramic contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O), said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 × 10 - 7 (0°-700°C).
Claim 29
Dependent Claim
35 words
The glass-ceramic article as defined in claim 21 wherein at least 98% by weight of said glass-ceramic consists of said SiO 2 , Al 2 O 3 , Li 2 O, ZnO and nucleating agent.
Claim 30
Dependent Claim
39 words
The glass-ceramic article as defined in claim 21 wherein the nucleating agent is a mixture of ZrO 2 plus TiO 2 and said ZrO 2 is present in an amount of 0.5 to 2.8 weight percent of said composition.
Claim 31
Dependent Claim
27 words
The glass-ceramic article as defined in claim 21 wherein said glass-ceramic has a coefficient of linear thermal expansion of -3 to +3 ×10 - 7 (0°-700° C.).
Claim 32
Dependent Claim
301 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 58.2 - 78.4
Al.sub.2 O.sub.3 13.7 - 26.5
Li.sub.2 O 3.2 - 6.9
ZnO 0.3 - 6.5
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and the ZnO + Li 2 O/Al 2 O 3 molar ratio is ≦ 1, and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio from 0.04 to 0.5; and c. when the SiO 2 O/Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O).
Claim 33
Dependent Claim
301 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours, said glass consisting essentially of the following ingredients: Ingredients Weight Percent
______________________________________
SiO.sub.2 58.2 - 78.4
Al.sub.2 O.sub.3 13.7 - 26.5
Li.sub.2 O 3.2 - 6.9
ZnO 0.3 - 6.5
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and the ZnO + Li 2 O/Al 2 O 3 molar ratio is ≦ 1, and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio from 0.04 to 0.5; and c. when the SiO 2 O/Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O).
Claim 34
Dependent Claim
33 words
The thermally crystallizable glass as defined in claim 25 wherein at least 98% by weight of said glass consists of said SiO 2 , Al 2 O 3 , ZnO and nucleating agent.
Claim 35
Dependent Claim
128 words
A thermally crystallizable glass according to claim 18 capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,900°F for at least 1,000 hours, said glass being selected from the group consisting of A. glass having a. a SiO 2 /Al 2 O 3 molar ratio of 5-8 b. a Li 2 O/Al 2 O 3 molar ratio of 0.55 to 0.75, and c. a ZnO/Li 2 O molar ratio of 0.04 - 0.5 B. a glass having a. a SiO 2 /Al 2 O 3 molar ratio of 4 to less than 5 b. a Li 2 O/Al 2 O 3 molar ratio of 0.55 - 0.75, and c. a ZnO/Li 2 O molar ratio of 0.06 - 0.5.
Claim 36
Dependent Claim
33 words
The glass-ceramic article of claim 16 wherein said ceramic has a dimensional stability of less than 250 parts per million after being subjected to a temperature of 1,900°F for at least 1,000 hours.
Claim 37
Dependent Claim
33 words
The glass-ceramic article of claim 21 wherein said ceramic has a dimensional stability of less than 250 parts per million after being subjected to a temperature of 1,500°F for at least 1,000 hours.
Claim 38
Dependent Claim
24 words
The glass-ceramic article of claim 29 wherein said dimensional stability is retained after said article is subjected to said 1,500°F temperature for 2,000 hours.
Claim 39
Dependent Claim
183 words
A glass-ceramic according to claim 21 dimensionally stable at temperatures of about 1,900°F for at least 1,000 hours and maintaining its modulus of rupture of at least 13,000 psi when subjected to such temperatures for said times, said article being formed by thermally in situ crystallizing a glass selected from the group consisting of A. a glass having a. SiO 2 /Al 2 O 3 molar ratio of 5-8 b. a Li 2 O/Al 2 O 3 molar ratio of 0.55 to 0.75 c. a ZnO/Li 2 O molar ratio of 0.04 - 0.5, and d. a ZnO+Li 2 O/Al 2 O 3 molar ratio ≦ 1; and B. a glass having a. a SiO 2 /Al 2 O 3 molar ratio of 4 to less than 5 b. a Li 2 O/Al 2 O 3 molar ratio of 0.55 - 0.75 c. a ZnO/Li 2 O molar ratio of 0.06 - 0.5, and d. a ZnO+Li 2 O/Al 2 O 3 molar ratio ≦ 1 said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 ×10 - 7 (0°-700°C.).
Claim 40
Dependent Claim
253 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours and maintains its modulus of repture of at least about 10,000 psi at such temperatures for said times, said glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 12 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________
wherein said nucleating agent is a mixture of TiO.sub.2 + ZrO.sub.2,
wherein the ZrO.sub.2 does not exceed 3 weight percent, but is at least
0.5 weight percent, wherein the SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio is
from 4 to 10 and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, to Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97.
Claim 41
Dependent Claim
253 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours and maintains its modulus of repture of at least about 10,000 psi at such temperatures for said times, said glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 12 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________
wherein said nucleating agent is a mixture of TiO.sub.2 + ZrO.sub.2,
wherein the ZrO.sub.2 does not exceed 3 weight percent, but is at least
0.5 weight percent, wherein the SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio is
from 4 to 10 and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5, the Li 2 O/Al 2 O 3 molar ratio is from 0.65 to 0.97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, to Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97.
Claim 42
Dependent Claim
277 words
A glass-ceramic article thermally stable at temperatures of about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 15 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5 the Li 2 O/Al 2 O 3 molar ratio is from 0.67 to 97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97. said glass-ceramic article having a coefficient of linear thermal expansion of -12 to +12 × 10 - 7 (0°-700°C).
Claim 43
Dependent Claim
277 words
A glass-ceramic article thermally stable at temperatures of about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 10,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 55 - 80
Al.sub.2 O.sub.3 15 - 27
Li.sub.2 O 3.2 - 7.6
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is a mixture of TiO 2 + ZrO 2 , wherein the ZrO 2 does not exceed 3 weight percent, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 10, and wherein a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.75 to 0.97; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 7.5 the Li 2 O/Al 2 O 3 molar ratio is from 0.67 to 97; and c. when the SiO 2 /Al 2 O 3 molar ratio is more than 7.5 and less than 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.97; and d. when the SiO 2 /Al 2 O 3 molar ratio is more than 9 and up to 10, the Li 2 O/Al 2 O 3 molar ratio is from 0.87 to 0.97. said glass-ceramic article having a coefficient of linear thermal expansion of -12 to +12 × 10 - 7 (0°-700°C).
Claim 44
Dependent Claim
305 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours, said glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and the ZnO + Li 2 O/Al 2 O 3 molar ratio is 1, and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O).
Claim 45
Dependent Claim
305 words
A thermally crystallizable glass capable of being thermally in situ crystallized to a glass-ceramic which is thermally stable at temperatures of about 1,500°F for at least 1,000 hours, said glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and the ZnO + Li 2 O/Al 2 O 3 molar ratio is 1, and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93, and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O, or 0.2 (Na 2 O + K 2 O).
Claim 46
Dependent Claim
343 words
A glass-ceramic article dimensionally stable at temperatures up to about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 13,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the ZnO + Li 2 O/Al 2 O 3 molar ratio is 1, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass resulting glass-ceramic contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O or 0.2 (Na 2 O + K 2 O). said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 × 10 - 7 (0°-700°C).
Claim 47
Dependent Claim
343 words
A glass-ceramic article dimensionally stable at temperatures up to about 1,500°F for at least 1,000 hours and retaining its modulus of rupture of at least about 13,000 psi when subjected to said temperatures for said times, said article being formed by thermally in situ crystallizing a glass consisting of the following ingredients, exclusive of fining agents: Ingredients Weight Percent
______________________________________
SiO.sub.2 52 - 78.4
Al.sub.2 O.sub.3 12.8 - 27.5
Li.sub.2 O 2.4 - 7
ZnO 0.25 - 6.7
Nucleating Agent 3 - 9
______________________________________ wherein said nucleating agent is selected from the group consisting of ZrO 2 and a mixture of TiO 2 and ZrO 2 and wherein the ZrO 2 is present in an amount not in excess of 3% by weight, but is at least 0.5 weight percent, wherein the ZnO + Li 2 O/Al 2 O 3 molar ratio is 1, and wherein the SiO 2 /Al 2 O 3 molar ratio is from 4 to 9 and a. when the SiO 2 /Al 2 O 3 molar ratio is from 4 to less than 5, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.91, and the ZnO/Li 2 O molar ratio is from 0.06 to 0.5; and b. when the SiO 2 /Al 2 O 3 molar ratio is from 5 to 8, the Li 2 O/Al 2 O 3 molar ratio is from 0.55 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and c. when the SiO 2 /Al 2 O 3 molar ratio is from more than 8 up to 9, the Li 2 O/Al 2 O 3 molar ratio is from 0.8 to 0.93 and the ZnO/Li 2 O molar ratio is from 0.04 to 0.5; and d. the glass resulting glass-ceramic contains in weight percent no more than 0.2 K 2 O, or 0.2 Na 2 O or 0.2 (Na 2 O + K 2 O). said glass-ceramic having a coefficient of linear thermal expansion of -12 to +12 × 10 - 7 (0°-700°C).
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
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| 3.5 Years (Year 4) | 1979-07-20 | 1980-01-19 | 1980-07-20 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-07-20 | 1984-01-19 | 1984-07-20 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-07-20 | 1988-01-19 | 1988-07-20 | $7700.00 | Window Closed / Lapsed |