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US3969127A Expired / Lapsed US ⏱️ 0.0 years remaining

Molybdate corrosion inhibiting pigment and method for preparing same

Assignee: Sherwin Williams Co
•
Filing: 1975-03-10
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Granted: 1976-07-13
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Expires: 1995-03-10
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Abstract

Abstract A method for preparing an extended corrosion inhibiting pigment for use in formulating protective coatings for ferrous substrates in which a particulated inert carrier is slurried in an aqueous solution in the presence of molybdic oxide, to which a metal oxide of zinc, calcium, strontium and/or barium is added in a manner to effect a deposition of the corresponding metal molybdate on the carrier particles, whereafter the coated carrier is separated, dried and calcined at an elevated temperature.

Inventors

  • 👤 Dennis R. Robitaille
  • 👤 Mark S. Vukasovich
  • 👤 Henry F. Barry

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:16
CPC Classifications
C; C09; C09C; C09C1/00; C09C1/0003; C09C3/00; C09C3/06; C09C3/063; C09D; C09D5/00; C09D5/08; C09D5/082; C09D5/084; C01; C01P; C01P2004/00; C01P2004/80; C01P2006/00; C01P2006/80

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 183 words
A method for the manufacture of a substantially non-toxic complex corrosion inhibiting pigment which comprises the steps of (1) dispersing a water-insoluble inert inorganic pigmentary sized solid particulate carrier in an aqueous carrier, (2) further dispersing a quantity of pigmentary sized molybdenum trioxide in said aqueous carrier to effect sufficient dissolution thereof to produce reactively available molybdate ions, (3) adding to said slurry and slurrying therein a metal oxide also in a pigmentary size range selected from the group consisting of zinc oxide, calcium oxide, strontium oxide, barium oxide and mixtures thereof thereby producing corresponding reactive, available metal ions in said aqueous carrier slurry, (4) reacting said metal ions with said molybdate ions to precipitate substantially insoluble metal molybdate compounds as an adherent deposit on said particulated inert carrier, continuing said acid-base type reaction and precipitation of the corresponding metal molybdate reaction products on said inert carrier particles until the reaction is substantially completed, separating the thus formed salt-free complex molybdated pigment product from the gross aqueous salt-free reaction medium, drying and removing substantially all the remaining moisture including water of hydration therefrom.
Claim 2
Independent Claim 183 words
A method for the manufacture of a substantially non-toxic complex corrosion inhibiting pigment which comprises the steps of (1) dispersing a water-insoluble inert inorganic pigmentary sized solid particulate carrier in an aqueous carrier, (2) further dispersing a quantity of pigmentary sized molybdenum trioxide in said aqueous carrier to effect sufficient dissolution thereof to produce reactively available molybdate ions, (3) adding to said slurry and slurrying therein a metal oxide also in a pigmentary size range selected from the group consisting of zinc oxide, calcium oxide, strontium oxide, barium oxide and mixtures thereof thereby producing corresponding reactive, available metal ions in said aqueous carrier slurry, (4) reacting said metal ions with said molybdate ions to precipitate substantially insoluble metal molybdate compounds as an adherent deposit on said particulated inert carrier, continuing said acid-base type reaction and precipitation of the corresponding metal molybdate reaction products on said inert carrier particles until the reaction is substantially completed, separating the thus formed salt-free complex molybdated pigment product from the gross aqueous salt-free reaction medium, drying and removing substantially all the remaining moisture including water of hydration therefrom.
Claim 3
Dependent Claim 26 words
The method of claim 1, including the further step of heating, but not above the boiling point the said aqueous slurry reaction mixture of step 4.
Claim 4
Dependent Claim 41 words
The method of claim 1, including the further steps of heating and vigorously agitating said aqueous slurry during said reaction of step 4 to maintain a substantially uniform suspension of said particulated inert carrier and said molybdenum oxide in said slurry.
Claim 5
Dependent Claim 39 words
The method of claim 1, wherein the metal oxide is dispersed in water to form a slurry before adding the metal oxide to the first prepared aqueous suspension of molybdenum trioxide of steps (1) and (2) in step (3).
Claim 6
Dependent Claim 51 words
The method as defined in claim 1, wherein the complex molybdated pigment product is further dried after separation from the aqueous medium to remove the predominant quantity of water therefrom and thereafter milled to eliminate any agglomerates present therein and calcining the milled product to remove any water of hydration present.
Claim 7
Dependent Claim 39 words
The method of claim 1, wherein in the reaction and precipitation steps from about 2 up to about 30% of the selected metal molybdate is deposited on said particulated inert carrier, by weight of the total complex pigment product.
Claim 8
Dependent Claim 25 words
The method of claim 1 where the selected metal molybdate is from about 10 to about 25% by weight of the total complex pigment product.
Claim 9
Dependent Claim 30 words
The method as defined in claim 1, wherein the molar quantity of metal ions to the molybdate ions is within the range of from 1:1 to not more than 5:1.
Claim 10
Dependent Claim 27 words
The method as defined in claim 1, wherein the molar concentration of metal oxide is in excess of that required stoichiometrically to form the corresponding metal molybdate.
Claim 11
Dependent Claim 15 words
The method of claim 9, wherein the molar ratio of metal to molybdate is 2:1.
Claim 12
Dependent Claim 12 words
The process of claim 1, wherein the metal oxide is zinc oxide.
Claim 13
Dependent Claim 125 words
A non-toxic corrosion inhibiting complex inorganic pigment, the major portion of the volume of which is an inert carrier nucleus consisting of a chemically inert, pigmentary size inorganic particle, the surface of which have precipitated and bound thereon a substantially water-insoluble metal molybdate reaction product the metal selected from the group consisting of zinc, calcium, strontium, barium and mixtures thereof; the acidic group consisting of the molybdate ion, the molar ratio of metal ion to molybdate ion from 1:1 to not more than 5:1 and the weight percent of active metal molybdate salt to said inert carrier particle not less than about 2 nor more than about 30% of the complex pigment, said complex pigment characterized by freedom ab initio of occluded corrosion inducing salts.
Claim 14
Dependent Claim 125 words
A non-toxic corrosion inhibiting complex inorganic pigment, the major portion of the volume of which is an inert carrier nucleus consisting of a chemically inert, pigmentary size inorganic particle, the surface of which have precipitated and bound thereon a substantially water-insoluble metal molybdate reaction product the metal selected from the group consisting of zinc, calcium, strontium, barium and mixtures thereof; the acidic group consisting of the molybdate ion, the molar ratio of metal ion to molybdate ion from 1:1 to not more than 5:1 and the weight percent of active metal molybdate salt to said inert carrier particle not less than about 2 nor more than about 30% of the complex pigment, said complex pigment characterized by freedom ab initio of occluded corrosion inducing salts.

References Cited (Backward Citations)

US3072495A Cited
US3353979A Cited
US3726694A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-07-13 1980-01-12 1980-07-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-07-13 1984-01-12 1984-07-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-07-13 1988-01-12 1988-07-13 $7700.00 Window Closed / Lapsed

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