Abstract Disclosed is a bipolar electrolyzer having a horizontal hydrogen channel separate from the catholyte chamber. There are apertures between the horizontal hydrogen channel and the catholyte chamber to enable catholyte gas, i.e., hydrogen, with entrained cell liquor, to enter the channel. At one end of the channel is a gas disengaging chamber. The gas disengaging chamber includes a catholyte gas deflector interposed between the outlet of the horizontal channel and the interior of the disengaging chamber, hydrogen recovery means, and catholyte liquor recovery means. In the operation of an electrolytic cell as disclosed herein, catholyte gas, i.e., hydrogen gas with entrapped catholyte liquor, is removed from the catholyte chamber to the horizontal channel. The catholyte gas is then transported through the horizontal channel to the outlet of the horizontal channel and into the disengaging chamber. As the catholyte gas enters the disengaging chamber, its direction of flow is deflected while its linear velocity is reduced. The direction of flow of the gas is then reversed and the linear velocity reduced further, disengaging the catholyte liquor from the hydrogen. Finally, the hydrogen gas, substantially free of catholyte liquor, is recovered from the disengaging chamber.
In a chlor-alkali bipolar electrolyzer comprising a plurality of individual diaphragm cells electrically and mechanically in series, each of said cells comprising: a first cell unit having an anolyte-resistant backplate; anode means mounted on the backplate of said first cell unit; a second cell unit having a catholyte-resistant backplate; hollow cathode means mounted on the backplate of said second cell unit; permeable barrier means interposed between said anode means and said hollow cathode means, and dividing said individual cell into an anolyte chamber and a catholyte chamber including said hollow cathode means; means for feeding brine to said cell; means for recovering anodic gas of said cell; means for recovering cathodic gas from the catholyte chamber of said cell; and means for recovering cell liquor from the catholyte chamber of said cell; the improvement wherein said cathodic gas recovery means comprises: horizontal channel means extending across substantially the entire width of said cell and separate from said catholyte chamber; a plurality of apertures between said channel means and said catholyte chamber, at least one of said apertures being at an end of the channel means opposite an outlet therefrom; gas disengaging means at the outlet of said channel means, which disengaging means comprises: a disengaging chamber; catholyte gas downward deflection means and catholyte gas upward deflection means interposed between the outlet of said horizontal channel and the gas outlet of said disengaging chamber whereby to deflect catholyte gas first downward and then upward; hydrogen recovery means at the outlet from said disengaging means; and catholyte liquor recovery means.
Claim 2
Dependent Claim
258 words
In a chlor-alkali bipolar electrolyzer comprising a plurality of individual diaphragm cells electrically and mechanically in series, each of said cells comprising: a first cell unit having an anolyte-resistant backplate; anode means mounted on the backplate of said first cell unit; a second cell unit having a catholyte-resistant backplate; hollow cathode means mounted on the backplate of said second cell unit; permeable barrier means interposed between said anode means and said hollow cathode means, and dividing said individual cell into an anolyte chamber and a catholyte chamber including said hollow cathode means; means for feeding brine to said cell; means for recovering anodic gas of said cell; means for recovering cathodic gas from the catholyte chamber of said cell; and means for recovering cell liquor from the catholyte chamber of said cell; the improvement wherein said cathodic gas recovery means comprises: horizontal channel means extending across substantially the entire width of said cell and separate from said catholyte chamber; a plurality of apertures between said channel means and said catholyte chamber, at least one of said apertures being at an end of the channel means opposite an outlet therefrom; gas disengaging means at the outlet of said channel means, which disengaging means comprises: a disengaging chamber; catholyte gas downward deflection means and catholyte gas upward deflection means interposed between the outlet of said horizontal channel and the gas outlet of said disengaging chamber whereby to deflect catholyte gas first downward and then upward; hydrogen recovery means at the outlet from said disengaging means; and catholyte liquor recovery means.
Claim 3
Dependent Claim
35 words
The bipolar electrolyzer of claim 1 wherein the catholyte gas downward deflecting means is chosen from the group consisting of screens, mesh, elbows, Tee's, expansion valves, liquid-gas cyclones, high surface area sieves, baffles, and nozzles.
Claim 4
Dependent Claim
21 words
The bipolar electrolyzer of claim 1 wherein the catholyte gas downward deflecting means and upward deflecting means each comprise a baffle.
Claim 5
Dependent Claim
23 words
The bipolar electrolyzer of claim 1 wherein the catholyte gas downward deflecting means comprises a nozzle at the end of the channel means.