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US3966482A Expired / Lapsed US ⏱️ 0.0 years remaining

Refractory binder

Assignee: Imperial Chemical Industries Ltd
•
Filing: 1974-09-19
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Granted: 1976-06-29
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Expires: 1994-09-19
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Abstract

Abstract A binder suitable for use in the binding of non-basic refractory aggregate, for example, magnesia, and comprising a mixture of a calcium aluminate and a water soluble aluminium phosphate, for example, a complex phosphate of aluminium containing one or more chemically bound molecules of water and/or one or more chemically bound oxygen-containing organic molecules, and at least one acidic anion other than phosphate.

Inventors

  • 👤 John Edward Cassidy
  • 👤 Philip Glenn Millar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 21:51
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/626; C04B35/63; C04B35/6303; C04B35/6306; C04B35/6309; C04B28/00; C04B28/34; C04B28/346; C04B35/01; C04B35/10; C04B35/101; C04B7/00; C04B7/32

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 76 words
A binder suitable for use in the binding of non-basic refractory aggregate and comprising a mixture of a calcium aluminate and a water-soluble aluminium phosphate, in which the calcium aluminate has the empirical formula x CaO. y Al 2 O 3 , where x:y is in the range 3:1 to 1:5 and wherein the molar ratio of P 2 O 5 in the aluminium phosphate to CaO in the calcium aluminate is in the range 0.05:0.7.
Claim 2
Dependent Claim 76 words
A binder suitable for use in the binding of non-basic refractory aggregate and comprising a mixture of a calcium aluminate and a water-soluble aluminium phosphate, in which the calcium aluminate has the empirical formula x CaO. y Al 2 O 3 , where x:y is in the range 3:1 to 1:5 and wherein the molar ratio of P 2 O 5 in the aluminium phosphate to CaO in the calcium aluminate is in the range 0.05:0.7.
Claim 3
Dependent Claim 46 words
A binder as claimed in claim 1 in which the watersoluble aluminium phosphate is a complex phosphate of aluminium containing one or more chemically bound molecules of water and/or one or more chemically bound oxygen-containing organic molecules, and at least one acidic anion other than phosphate.
Claim 4
Dependent Claim 17 words
A binder as claimed in claim 1 in which x:y is in the range 2:1 to 1:5.
Claim 5
Dependent Claim 17 words
A binder as claimed in claim 3 in which x:y is in the range 1:1 to 1:3.
Claim 6
Dependent Claim 13 words
A binder as claimed in claim 4 in which x:y is substantially 1:2.5.
Claim 7
Dependent Claim 37 words
A binder as claimed in claim 2 in which the complex phosphate of aluminium contains at least one chemically-bound molecule of water and in which the atomic ratio of aluminium:phosphorus is in the range 0.3:1 to 1.2:1.
Claim 8
Dependent Claim 23 words
A binder as claimed in claim 6 in which in the complex aluminium phosphate the atomic ratio of aluminium: phosphorus is substantially 1:1.
Claim 9
Dependent Claim 25 words
A binder as claimed in claim 7 in which the complex aluminium phosphate has the empirical formula Al P Cl H 11 O 9 .
Claim 10
Dependent Claim 25 words
A binder as claimed in claim 1 in which the molar ratio of P 2 o 5 ;CaO is in the range 0.05 to 0.5.
Claim 11
Dependent Claim 16 words
A composition comprising a binder as claimed in claim 1 and a particulate non-basic refractory aggregate.
Claim 12
Dependent Claim 27 words
A composition as claimed in claim 10 in which the binder is present in a proportion of from 1 to 40 percent by weight of the composition.
Claim 13
Dependent Claim 26 words
A composition as claimed in claim 11 in which the binder is present in a proportion of 5 to 30 percent by weight of the composition.
Claim 14
Dependent Claim 15 words
A composition as claimed in claim 10 in which the refractory aggregate comprises tabular alumina.
Claim 15
Dependent Claim 24 words
A refractory composition comprising a composition as claimed in claim 10 and a diluent in which the aluminium phosphate in the binder is soluble.
Claim 16
Dependent Claim 28 words
A refractory composition as claimed in claim 14 in which the diluent is present in a proportion of 0.5 to 25 percent by weight of the refractory composition.
Claim 17
Dependent Claim 14 words
A refractory composition as claimed in claim 14 in which the diluent is water.

References Cited (Backward Citations)

US3360594A Cited
US3522063A Cited
US3804648A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-06-29 1979-12-29 1980-06-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-06-29 1983-12-29 1984-06-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-06-29 1987-12-29 1988-06-29 $7700.00 Window Closed / Lapsed

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