Process for the preparation of α,β-unsaturated nitriles

Claim 2

A process for preparing α, β-unsaturated nitriles having the formula: ##EQU5## which comprises reacting an aliphatic ketone having the formula: ##EQU6## wherein R 1 and R 2 are selected from the group consisting of hydrogen and alkyl and alkenyl groups having from one to about 20 carbon atoms, and R 3 , R 4 , R 5 , and R 6 are selected from the group consisting of hydrogen and alkyl groups having from one to about 20 carbon atoms, with acetonitrile at a temperature within the range from about 20° to about 200°C in the presence of a strong base selected from the group consisting of alkali metal hydroxides, barium hydroxide, and quaternary ammonium hydroxides having the formula: ##EQU7## wherein R 1 , R 2 , R 3 , and R 4 are organic radicals having from one to about thirty carbon atoms and selected from the group consisting of alkyl, hydroxyalkyl, cycloalkyl, aryl, and aryl substituted with alkyl, hydroxyalkyl and halogen, thereby inserting a = CHCN group at the keto carbon atom of the ketone, displacing the oxygen atom, with the formation of an unsatured bond at the α, β-position between the methylene carbon of the acetonitrile and the keto carbon of the ketone.

Claim 3

A process according to claim 1 in which one of R 1 and R 2 is alkenyl and the other is alkyl.

Claim 4

A process according to claim 1 in which one of R 1 and R 2 is alkenyl and the other is hydrogen.

Claim 5

A process according to claim 1 in which a saturated ketone is used, and the reaction product is a monoethylenically α, β-unsaturated nitrile.

Claim 6

A process according to claim 1 in which an unsaturated monoethylenic ketone is used, and the reaction product is a dienic α, β-unsaturated nitrile.

Claim 7

A process according to claim 1 in which the nitrile reaction product is conjugated.

Claim 8

A process according to claim 1 in which the starting ketone is methylheptenone and the nitrile reaction product is geranonitrile.

Claim 9

A process according to claim 1 in which excess acetonitrile is used, and serves also as a solvent for the ketone reaction mixture.

Claim 10

A process according to claim 1 in which the base is an alkali metal hydroxide.

Claim 11

A process according to claim 1 in which the base is a barium hydroxide.

Claim 12

A process according to claim 1 in which the amount of base is within the range from about 0.01 to about 10 moles per mole of ketone.

Claim 13

A process according to claim 1 in which an organic solvent is included in the reaction mixture.

Claim 14

A process according to claim 1 in which the reaction temperature is within the range from about 50°C to about 125°C.

Claim 15

A process according to claim 1 in which at the completion of the reaction, the reaction mixture is neutralized with acid, forming an aqueous phase, the reaction product is dissolved in an organic solvent for the reaction product which is not miscible with the aqueous phase, and the aqueous phase is separated from the organic phase containing the reaction product.

Claim 16

A process for preparing α, β-unsaturated nitriles having the formula: ##EQU8## which comprises reacting an aliphatic ketone having the formula: ##EQU9## wherein R 1 and R 2 are selected from the group consisting of hydrogen and alkyl and alkenyl groups having from one to about twenty carbon atoms, and R 3 , R 4 , R 5 , and R 6 are selected from the group consisting of hydrogen and alkyl groups having from one to about twenty carbon atoms, with acetonitrile in a closed reactor or under reflux at a temperature within the range from about 20° to about 200°C in the presence of a strong base selected from the group consisting of alkali metal hydroxides, barium hydroxide, alkali metal lower alkyl alcoholates having from one to four carbon atoms in the alkyl, and quaternary ammonium hydroxides having the formula: ##EQU10## wherein R 1 , R 2 , R 3 , and R 4 are organic radicals having from one to about thirty carbon atoms and selected from the group consisting of alkyl, hydroxyalkyl, cycloalkyl, aryl, and aryl substituted with alkyl, hydroxyalkyl and halogen, thereby inserting a = CHCN group at the keto carbon atom of the ketone, displacing the oxygen atom, with the formation of an unsaturated bond at the α, β-position between the methylene carbon of the acetonitrile and the keto carbon of the ketone.

Claim 17

A process for preparing α, β-unsaturated nitriles having the formula: ##EQU8## which comprises reacting an aliphatic ketone having the formula: ##EQU9## wherein R 1 and R 2 are selected from the group consisting of hydrogen and alkyl and alkenyl groups having from one to about twenty carbon atoms, and R 3 , R 4 , R 5 , and R 6 are selected from the group consisting of hydrogen and alkyl groups having from one to about twenty carbon atoms, with acetonitrile in a closed reactor or under reflux at a temperature within the range from about 20° to about 200°C in the presence of a strong base selected from the group consisting of alkali metal hydroxides, barium hydroxide, alkali metal lower alkyl alcoholates having from one to four carbon atoms in the alkyl, and quaternary ammonium hydroxides having the formula: ##EQU10## wherein R 1 , R 2 , R 3 , and R 4 are organic radicals having from one to about thirty carbon atoms and selected from the group consisting of alkyl, hydroxyalkyl, cycloalkyl, aryl, and aryl substituted with alkyl, hydroxyalkyl and halogen, thereby inserting a = CHCN group at the keto carbon atom of the ketone, displacing the oxygen atom, with the formation of an unsaturated bond at the α, β-position between the methylene carbon of the acetonitrile and the keto carbon of the ketone.

Claim 18

A process according to claim 15 in which one of R 1 and R 2 is alkenyl and the other is alkyl.

Claim 19

A process according to claim 15 in which one of R 1 and R 2 is alkenyl and the other is hydrogen.

Claim 20

A process according to claim 15 in which a saturated ketone is used, and the reaction product is a monoethylenically α, β-unsaturated nitrile.

Claim 21

A process according to claim 15 in which an unsaturated monoethylenic ketone is used, and the reaction product is a dienic α, β-unsaturated nitrile.

Claim 22

A process according to claim 15 in which the nitrile reaction product is conjugated.

Claim 23

A process according to claim 15 in which the starting ketone is methylheptenone and the nitrile reaction product is geranonitrile.

Claim 24

A process according to claim 15 in which excess acetonitrile is used, and serves also as a solvent for the ketone reaction mixture.

Claim 25

A process according to claim 15 in which the base is an alkali metal hydroxide.

Claim 26

A process according to claim 15 in which the base is an alkali metal alkoxide of a lower aliphatic alcohol having from one to about four carbon atoms.

Claim 27

A process according to claim 15 in which the amount of base is within the range from about 0.01 to about 10 moles per mole of ketone.

Claim 28

A process according to claim 15 in which an organic solvent is included in the reaction mixture.

Claim 29

A process according to claim 15 in which the reaction temperature is within the range from about 50°C to about 125°C.

Claim 30

A process according to claim 15 in which at the completion of the reaction, the reaction mixture is neutralized with acid, forming an aqueous phase, the reaction product is dissolved in an organic solvent for the reaction product which is not miscible with the aqueous phase, and the aqueous phase is separated from the organic phase containing the reaction product.