US3959412A
Expired / Lapsed
US
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Block polymer preparation
Assignee: Phillips Petroleum Co
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Filing: 1973-12-10
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Granted: 1976-05-25
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Expires: 1993-12-10
Abstract
Abstract Branched block copolymers are prepared by polymerizing a conjugated diene with or without a monovinyl substituted aromatic compound employing an organoalkalimetal initiator, coupling after substantially complete conversion with a reagent having at least two groups capable of combining with the polymer alkali metal moieties without terminating activity thereof, and thereafter adding a polymerizable monomer other than that employed in the first step.
Inventors
- 👤 Lyman M. Oberlin
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-23 22:05
CPC Classifications
C; C08; C08F; C08F297/00; C08F297/02; C08F297/04; C08F297/044
Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
241 words
A process of block copolymerization comprising (a) polymerizing under polymerization condition employing a hydrocarbylmonoalkali metal-based initiator at least one first polymerizable monomer until substantial completion of conversion, thereby preparing a block polymer containing a polymer-alkali metal moiety on the end thereof, (b) coupling the resulting block polymer from said step (a) with a coupling agent containing at least two reactive groups capable of reacting with said polymer-alkali metal moiety of said block polymer without terminating the activity thereof, (c) adding to the reaction mixture resulting from said coupling step (b) without termination thereof at least one second polymerizable monomer differing from said first polymerizable monomer and continuing said polymerization under polymerization conditions, until substantial completion of conversion, wherein each said polymerizable monomer is a polymerizable conjugated diene or a polymerizable monovinyl-substituted aromatic compound, wherein said hydrocarbylmonoalkali metal-based initiator is employed in a range of about 0.25 to 100 mhm, gram millimoles per 100 grams of total monomers employed, and said alkali metal is selected from the group consisting of lithium, sodium, potassium, rubidium, and cesium, and wherein said coupling agent is ##EQU5## wherein R' is hydrogen or an alkyl radical of up to 4 carbon atoms, R" is a monovalent hydrocarbyl radical of up to 12 carbon atoms, n is an integer of 2-4 inclusive, p is 0 or an integer of 1-4 inclusive, such that n + p = the valence of Q, wherein Q is silicon, ton, or phosphorus.
Claim 2
Dependent Claim
241 words
A process of block copolymerization comprising (a) polymerizing under polymerization condition employing a hydrocarbylmonoalkali metal-based initiator at least one first polymerizable monomer until substantial completion of conversion, thereby preparing a block polymer containing a polymer-alkali metal moiety on the end thereof, (b) coupling the resulting block polymer from said step (a) with a coupling agent containing at least two reactive groups capable of reacting with said polymer-alkali metal moiety of said block polymer without terminating the activity thereof, (c) adding to the reaction mixture resulting from said coupling step (b) without termination thereof at least one second polymerizable monomer differing from said first polymerizable monomer and continuing said polymerization under polymerization conditions, until substantial completion of conversion, wherein each said polymerizable monomer is a polymerizable conjugated diene or a polymerizable monovinyl-substituted aromatic compound, wherein said hydrocarbylmonoalkali metal-based initiator is employed in a range of about 0.25 to 100 mhm, gram millimoles per 100 grams of total monomers employed, and said alkali metal is selected from the group consisting of lithium, sodium, potassium, rubidium, and cesium, and wherein said coupling agent is ##EQU5## wherein R' is hydrogen or an alkyl radical of up to 4 carbon atoms, R" is a monovalent hydrocarbyl radical of up to 12 carbon atoms, n is an integer of 2-4 inclusive, p is 0 or an integer of 1-4 inclusive, such that n + p = the valence of Q, wherein Q is silicon, ton, or phosphorus.
Claim 3
Dependent Claim
32 words
The process according to claim 1 wherein said conjugated diene contains 4 to 12 carbon atoms per molecule, and said polymerizable monovinyl-substituted aromatic compound contains 8 to 20 carbon atoms per molecule.
Claim 4
Dependent Claim
19 words
The process according to claim 1 wherein said second polymerization step (c) is conducted without addition of further initiator.
Claim 5
Dependent Claim
17 words
The process according to claim 1 wherein further initiator is employed in said second polymerization step (c).
Claim 6
Dependent Claim
27 words
The process of claim 1 wherein said step (c) polymerization is conducted to substantial completion of conversion, and further including step (d) of thereafter terminating said polymerization.
Claim 7
Dependent Claim
20 words
The process according to claim 1 wherein in said hydrocarbylmonoalkali metal initiator said hydrocarbyl radical contains up to 20carbon atoms.
Claim 8
Dependent Claim
12 words
The process according to claim 3 wherein said alkali metal is lithium.
Claim 9
Dependent Claim
35 words
The process according to claim 7 wherein each said polymerization is conducted at a temperature within the range of about -80° C to +150° C, and said polymerizations include the presence of a hydrocarbon diluent.
Claim 10
Dependent Claim
24 words
The process according to claim 1 wherein at least one of said polymerization steps includes the presence of a polar compound as randomizing agent.
Claim 11
Dependent Claim
37 words
The process according to claim 9 wherein said at least one first polymerizable monomer includes at least one conjugated diene and at least one monovinyl-substituted aromatic compound copolymerized in the presence of a polar compound randomizing agent.
Claim 12
Dependent Claim
35 words
The process according to claim 9 wherein said second polymerizable monomer includes at least one polymerizable conjugated diene and at least one monovinyl-substituted aromatic compound, copolymerized in the presence of a polar compound randomizing agent.
Claim 13
Dependent Claim
20 words
The process according to claim 1 wherein said coupling agent is tetravinylsilane, methyltrivinylsilane, dimethyldivinylsilane, tetravinyl tin, diphenyldivinyl tin, or trivinylphosphine.
Claim 14
Dependent Claim
31 words
The process according to claim 12 wherein said coupling agent is employed in an amount sufficient to provide up to 1.5 equivalents of coupling agent per gram equivalent of polymer-alkali metal.
Claim 15
Dependent Claim
26 words
The process according to claim 13 wherein said coupling agent is employed in the range of about 1 to 1.5 equivalents per equivalent of polymer-alkali metal.
Claim 16
Dependent Claim
24 words
The process according to claim 14 wherein said first polymerizable monomer is 1,3-butadiene, said second polymerizable monomer is styrene, said coupling agent is tetravinylsilane.
Claim 17
Dependent Claim
24 words
The process according to claim 15 wherein said first polymerizable monomer is styrene, said second polymerizable monomer is 1,3-butadiene, said coupling agent is tetravinylsilane.
Claim 18
Dependent Claim
11 words
The process according to claim 1 wherein said Q is silicon.
Claim 19
Dependent Claim
11 words
The polymeric product prepared according to the process of claim 1.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1979-05-25 | 1979-11-24 | 1980-05-25 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-05-25 | 1983-11-24 | 1984-05-25 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-05-25 | 1987-11-24 | 1988-05-25 | $7700.00 | Window Closed / Lapsed |