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US3957744A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization of vinyl chloride in aqueous suspension

Assignee: BASF SE
•
Filing: 1973-03-15
•
Granted: 1976-05-18
•
Expires: 1993-03-15
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Abstract

Abstract Polymerization of vinyl chloride in aqueous suspension in the presence of free-radical initiators of short half-life at pH's below 8. The temperature of the reactor wall must not be more than 20°C above the temperature of the polymerization mixture during the heat-up phase and it must be lower than the temperature of the polymerization mixture during the subsequent polymerization phase. This procedure suppresses the formation of incrustations in the reactor.

Inventors

  • 👤 Walter Deuschel
  • 👤 Erich Gulbins
  • 👤 Alfred Hauss
  • 👤 Dietrich Lausberg
  • 👤 Wilhelm Sigmund

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 20:23
CPC Classifications
C; C08; C08F; C08F14/00; C08F14/02; C08F14/04; C08F14/06; Y; Y10; Y10S; Y10S526/00; Y10S526/91

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 163 words
A process for the polymerization of vinyl chloride or vinyl chloride and up to 30% by weight of conventional comonomers in aqueous suspension in the presence of a free-radical initiator and a water-soluble protective colloid in a stirred reactor, wherein the polymerization mixture is heated to the desired polymerization temperature in a heat-up phase which constitutes not more than one third of the time required for the full polymerization cycle, whereupon polymerization is carried out in the polymerization phase at a substantially constant temperature, which process comprises a. using at least one free-radical initiator having a half-life at 50°C of less than 10 hours, b. maintaining the polymerization mixture at a pH of less than 8 during the heat-up phase, and c. maintaining the temperature of the reactor walls above, by not more than 20°C, the temperature of the polymerization mixture during the heat-up phase and maintaining the temperature of the reactor walls below that of the polymerization mixture during the polymerization phase.
Claim 2
Dependent Claim 163 words
A process for the polymerization of vinyl chloride or vinyl chloride and up to 30% by weight of conventional comonomers in aqueous suspension in the presence of a free-radical initiator and a water-soluble protective colloid in a stirred reactor, wherein the polymerization mixture is heated to the desired polymerization temperature in a heat-up phase which constitutes not more than one third of the time required for the full polymerization cycle, whereupon polymerization is carried out in the polymerization phase at a substantially constant temperature, which process comprises a. using at least one free-radical initiator having a half-life at 50°C of less than 10 hours, b. maintaining the polymerization mixture at a pH of less than 8 during the heat-up phase, and c. maintaining the temperature of the reactor walls above, by not more than 20°C, the temperature of the polymerization mixture during the heat-up phase and maintaining the temperature of the reactor walls below that of the polymerization mixture during the polymerization phase.
Claim 3
Dependent Claim 32 words
A process as claimed in claim 1 wherein the temperature of the reactor walls are maintained above, by not more than 15°C, the temperature of the polymerization mixture during the heat-up phase.
Claim 4
Dependent Claim 18 words
A process as claimed in claim 1 wherein said pH is in the range of 3 to 7.
Claim 5
Dependent Claim 32 words
A process as claimed in claim 3 wherein the amount of free-radical initiator (a) is present in the polymerization mixture in an amount of 0.005 to 0.100% w/w, based on the monomers.
Claim 6
Dependent Claim 32 words
A process as claimed in claim 1 wherein the amount of free-radical initiator (a) is present in the polymerization mixture in an amount of 0.005 to 0.100% w/w, based on the monomers.
Claim 7
Dependent Claim 33 words
A process as claimed in claim 5 wherein said free-radical initiator (a) includes at least one member selected from the group consisting of bis-(α-ethylhexanoyl) peroxide, t-butyl perneodecanoate, diisopropyl percarbonate and acetyl cyclohexanesulfonyl peroxide.
Claim 8
Dependent Claim 31 words
A process as claimed in claim 6 wherein the free-radical initiator (a) is employed together with a more slowly decomposing initiator selected from the group consisting of lauroyl peroxide and azodiisobutyronitrile.
Claim 9
Dependent Claim 30 words
A process as claimed in claim 1 wherein the free-radical initiator (a) is employed together with a more slowly decomposing initiator selected from the group consisting of lauroyl peroxide azodiisobutyronitrile.

References Cited (Backward Citations)

US3578649A Cited
US3375238A Cited
US3652526A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-05-18 1979-11-17 1980-05-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-05-18 1983-11-17 1984-05-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-05-18 1987-11-17 1988-05-18 $7700.00 Window Closed / Lapsed

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