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US3955030A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface covering material having improved dimensional stability

Assignee: Congoleum Corp
•
Filing: 1972-10-02
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Granted: 1976-05-04
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Expires: 1992-10-02
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Abstract

Abstract A surface covering material comprising a layer of felted asbestos fibers, a binder-impregnant for the asbestos fiber layer, a plasticized resinous wear layer applied to said asbestos fiber layer, the binder-impregnant for the asbestos fiber layer comprising a mixture of a synthetic rubber latex and a reactive resin. The product has improved dimensional stability and increased resistance to the effects of plasticizers on the asbestos fiber layer.

Inventors

  • 👤 Donald C. Winters

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 15:09
CPC Classifications
D; D06; D06N; D06N7/00; D06N7/0005; D06N7/006; D21; D21H; D21H17/00; D21H17/20; D21H17/33; D21H17/46; D21H17/47; D21H17/49; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31652; Y10T428/31855; Y10T428/31859; Y10T428/31862; Y10T442/00; Y10T442/20; Y10T442/2926; Y10T442/2934

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 164 words
A surface covering material comprising: a. a layer of felted asbestos fibers, b. about 22 to 37% by weight of said asbestos fiber layer of a resinous binder impregnating said felted asbestos fiber layer, c. a plasticized resinous wear layer applied to said felted asbestos fiber layer and formed of synthetic resins selected from the group consisting of polymerized vinyl halide resins, polymerized vinyl acetates, polymerized acrylic acid, polymerized alkyl esters of acrylic acid, and polymerized alkyl esters of methacrylic acid, and d. said resinous binder consisting essentially of a mixture of a synthetic rubber and about 2% to about 20% by dry weight of said felted asbestos fibers layer of a reactive resin selected from the group consisting of hexamethoxymethylmelamine; 1-hydroxymethyl-3,5-dimethoxymethylmelamine; N,N-dimethylol urea; dihydroxymethylolethylene urea; N,N-bis(methoxymethyl) urea; N,N'dimethylolpropylene urea; 5,5-dimethyl-N,N'-dimethylolpropylene urea; and N,N'-dimethylolethylene urea; and e. whereby said reactive resin improves the dimensional stability of said asbestos fiber layer and reduces softening of said asbestos fiber layer in the presence of said plasticizer.
Claim 2
Dependent Claim 164 words
A surface covering material comprising: a. a layer of felted asbestos fibers, b. about 22 to 37% by weight of said asbestos fiber layer of a resinous binder impregnating said felted asbestos fiber layer, c. a plasticized resinous wear layer applied to said felted asbestos fiber layer and formed of synthetic resins selected from the group consisting of polymerized vinyl halide resins, polymerized vinyl acetates, polymerized acrylic acid, polymerized alkyl esters of acrylic acid, and polymerized alkyl esters of methacrylic acid, and d. said resinous binder consisting essentially of a mixture of a synthetic rubber and about 2% to about 20% by dry weight of said felted asbestos fibers layer of a reactive resin selected from the group consisting of hexamethoxymethylmelamine; 1-hydroxymethyl-3,5-dimethoxymethylmelamine; N,N-dimethylol urea; dihydroxymethylolethylene urea; N,N-bis(methoxymethyl) urea; N,N'dimethylolpropylene urea; 5,5-dimethyl-N,N'-dimethylolpropylene urea; and N,N'-dimethylolethylene urea; and e. whereby said reactive resin improves the dimensional stability of said asbestos fiber layer and reduces softening of said asbestos fiber layer in the presence of said plasticizer.
Claim 3
Dependent Claim 18 words
A surface covering as in claim 1 and wherein: a. said synthetic rubber latex is a butadienestyrene latex.
Claim 4
Dependent Claim 17 words
A surface covering as in claim 1 and wherein: a. said asbestos fibers are crysotile asbestos fibers.
Claim 5
Dependent Claim 15 words
A surface covering as in claim 1 and wherein: a. said reactive resin is hexamethoxymethyl-melamine.
Claim 6
Dependent Claim 15 words
A surface covering as in claim 1 and wherein: a. said reactive resin is 1-hydroxymethyl-3,5-dimethyoxymethylmelamine.
Claim 7
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is N,N'-dimethylol urea.
Claim 8
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is dihydroxymethylol-ethylene urea.
Claim 9
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is N,N'-bis(methoxymethyl) urea.
Claim 10
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is N,N'-dimethylol-propylene urea.
Claim 11
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is 5,5-dimethyl-N,N'-dimethylolpropylene urea.
Claim 12
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is N,N'-dimethylol-ethylene urea.
Claim 13
Dependent Claim 16 words
A surface covering as in claim 1 and wherein: a. said reactive resin is methylated methylolmelamine.
Claim 14
Dependent Claim 20 words
A surface covering as in claim 1 and wherein: a. said resinous binder includes a plasticizer for said reactive resin.

References Cited (Backward Citations)

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US3141809A Cited
US3240658A Cited
US3188233A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-05-04 1979-11-03 1980-05-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-05-04 1983-11-03 1984-05-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-05-04 1987-11-03 1988-05-04 $7700.00 Window Closed / Lapsed

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