Process for purifying molten magnesium chloride

Claim 2

Method for chlorinating a spray-dried magnesium chloride salt containing metal oxides, hydroxyl groups and other oxidic contaminants to remove oxygen from said salt comprising: heating the salt in a melt cell to form a molten salt and chlorinating said molten salt in said cell in the presence of finely divided carbon and iron, said chlorination being effected by bubbling chlorine through said molten salt to form, initially, a ferrous iron chloride complex which is rapidly oxidized by additional chlorine to form a ferric iron chloride complex in said molten salt, and maintaining the amount of said ferric iron chloride complex in said molten salt at a level substantially equivalent to at least 0.5% iron, as Fe, on salt weight basis, until said molten salt is substantially free of oxygen content.

Claim 3

Continuous process for chlorinating spray-dried magnesium chloride salt containing metal oxides, hydroxyl groups and other oxidic contaminants to remove oxygen from said salt, the continuous chlorination of said salt being done in successive stages comprising: heating said salt in a melt cell to a temperature in the range from 1400 to 1600°F. to form a molten salt and partially chlorinating the molten salt in said melt cell in a first chlorination stage by passing chlorine therethrough in the presence of finely divided carbon and iron, said carbon present in an amount to combine with substantially all of the oxygen in said molten salt, said partial chlorination being effected by bubbling chlorine through said molten salt to form initially a ferrous iron chloride complex which is rapidly oxidized by additional chlorine to form a ferric iron-chloride complex in said molten salt, maintaining the amount of said ferric iron chloride complex in said molten salt at a level substantially equivalent to at least 0.5% to as high as 2.0% iron as Fe, on salt weight basis by periodically adding finely divided metallic iron to said molten salt throughout the first stage chlorination, and continuing the chlorination of the partially chlorinated molten salt in successive stages by bubbling additional chlorine therethrough and without adding additional iron to said molten salt, until said molten salt is substantially free of oxygen content.

Claim 4

Continuous process for chlorinating spray-dried magnesium chloride salt containing metal oxides, hydroxyl groups and other oxidic contaminants to remove oxygen from said salt, the continuous chlorination of said salt being done in successive stages comprising: heating said salt in a melt cell to a temperature in the range from 1400 to 1600°F. to form a molten salt and partially chlorinating the molten salt in said melt cell in a first chlorination stage by passing chlorine therethrough in the presence of finely divided carbon and iron, said carbon present in an amount to combine with substantially all of the oxygen in said molten salt, said partial chlorination being effected by bubbling chlorine through said molten salt to form initially a ferrous iron chloride complex which is rapidly oxidized by additional chlorine to form a ferric iron-chloride complex in said molten salt, maintaining the amount of said ferric iron chloride complex in said molten salt at a level substantially equivalent to at least 0.5% to as high as 2.0% iron as Fe, on salt weight basis by periodically adding finely divided metallic iron to said molten salt throughout the first stage chlorination, and continuing the chlorination of the partially chlorinated molten salt in successive stages by bubbling additional chlorine therethrough and without adding additional iron to said molten salt, until said molten salt is substantially free of oxygen content.

Claim 5

Method for chlorinating spray-dried magnesium chloride salt according to claim 1 wherein said ferric iron-chloride complex is maintained at said level by periodically adding metallic iron to said molten magnesium chloride salt.

Claim 6

Method for chlorinating spray-dried magnesium chloride salt according to claim 1 wherein the carbon and said iron are mixed with said spray-dried magnesium chloride salt prior to melting said salt.

Claim 7

Method for chlorinating spray-dried magnesium chloride salt according to claim 1 wherein said magnesium chloride salt is heated to a temperature in the range 1400 - 1600°E, and the said ferric-iron-chloride complex is maintained in the salt melt at a level of from 0.5% to as high as 2.0% iron as Fe on a salt weight basis during chlorination of said molten salt.