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US3953309A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization compositions and processes having polymeric binding agents

Assignee: Dynachem Corp
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Filing: 1974-12-03
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Granted: 1976-04-27
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Expires: 1994-12-03
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Abstract

Abstract A process for making photoresists which comprises preparing a photopolymerizable layer of an addition polymer, an initiator system, and a polymerizable inhibitor, using a preformed macromolecular binding agent which is a copolymer of a first monomeric material containing one or more non-acidic vinyl-type compounds and a second monomeric material containing one or more alpha,beta-unsaturated carboxyl-containing monomers, wherein the ratio of the first monomer to the unsaturated carboxylic-containing monomer is sufficient to render the binding agent soluble in a dilute alkaline solution; thereafter exposing a portion of the photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer. Preferably, the photopolymerizable layer is supported on a metallic substrate prior to said washing step.

Inventors

  • 👤 Michael N. Gilano
  • 👤 Richard E. Beaupre
  • 👤 Melvin A. Lipson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 22:58
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/004; G03F7/027; G03F7/032; G03F7/033; C; C08; C08F; C08F291/00; C08F291/18; Y; Y10; Y10S; Y10S430/00; Y10S430/1053; Y10S430/1055; Y10S430/114; Y10S430/118; Y10S430/12; Y10S430/124; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31678; Y10T428/31681; Y10T428/31692; Y10T428/31696; Y10T428/31699

Claims Analysis

Total Claims: 50
Claim 1
Independent Claim 248 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##SPC2## wherein R is hydrogen, an alkyl group having from 1 to 6 carbon atoms or a halo group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 2
Dependent Claim 248 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##SPC2## wherein R is hydrogen, an alkyl group having from 1 to 6 carbon atoms or a halo group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 3
Dependent Claim 20 words
The process of claim 1 wherein the photopolymerizable layer is supported on a metallic substrate prior to said washing step.
Claim 4
Dependent Claim 16 words
The process of claim 1 wherein the copolymer is of styrene and an unsaturated carboxyl-containing monomer.
Claim 5
Dependent Claim 13 words
The process of claim 1 wherein the unsaturated carboxyl-containing monomer is methacrylic acid.
Claim 6
Dependent Claim 13 words
The process of claim 1 wherein the unsaturated carboxyl-containing monomer is acrylic acid.
Claim 7
Dependent Claim 23 words
The process of claim 1 wherein the unsaturated carboxyl-containing monomer is maleic anhydride, maleic acid, a half-ester of maleic acid, or mixture thereof.
Claim 8
Dependent Claim 323 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##EQU2## wherein, when X is hydrogen, Y is OOCR 1 , OR 1 , OCR 1 , COOR 1 , CN, CH=CH 2 , ##EQU3## or Cl; when X is methyl, Y is COOR 1 , CN, CH=CH 2 , or ##EQU4## and when X is chlorine, Y is Cl; and wherein R 1 is an alkyl group having from 1 to 12 carbon atoms, a phenyl group or a benzyl group and R 3 and R 4 are hydrogen, an alkyl group having from 1 to 12 carbon atoms or a benzyl group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 9
Dependent Claim 323 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##EQU2## wherein, when X is hydrogen, Y is OOCR 1 , OR 1 , OCR 1 , COOR 1 , CN, CH=CH 2 , ##EQU3## or Cl; when X is methyl, Y is COOR 1 , CN, CH=CH 2 , or ##EQU4## and when X is chlorine, Y is Cl; and wherein R 1 is an alkyl group having from 1 to 12 carbon atoms, a phenyl group or a benzyl group and R 3 and R 4 are hydrogen, an alkyl group having from 1 to 12 carbon atoms or a benzyl group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 10
Dependent Claim 149 words
A process for making photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of trimethylolpropane triacrylate and tetraethyleneglycol diacrylate; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of sytrene and monobutyl maleate, wherein the ratio of the sytrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 11
Dependent Claim 149 words
A process for making photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of trimethylolpropane triacrylate and tetraethyleneglycol diacrylate; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of sytrene and monobutyl maleate, wherein the ratio of the sytrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 12
Dependent Claim 147 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of styrene and monobutyl maleate, wherein the ratio of the sytrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 13
Dependent Claim 147 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of styrene and monobutyl maleate, wherein the ratio of the sytrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 14
Dependent Claim 149 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of vinyl acetate and crotonic acid, wherein the ratio of the vinyl acetate to the crotonic acid is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 15
Dependent Claim 149 words
A process for making a photoresist which comprises: preparing a photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of vinyl acetate and crotonic acid, wherein the ratio of the vinyl acetate to the crotonic acid is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base; exposing a portion of said photopolymerizable layer to actinic light; and washing said layer with a dilute aqueous alkaline solution to dissolve the unexposed portion of the photopolymerizable layer.
Claim 16
Dependent Claim 29 words
The process of claim 8 wherein the photoinitiated free-radical generating addition polymerizing initiating system is an admixture of benzophenone and 4,4'-bis-(dimethylamino)-benzophenone and the thermal-addition polymerizable inhibitor is 2,2'-methylene-bis(4-ethyl-6-tert-butyl phenol).
Claim 17
Dependent Claim 24 words
The process of claim 8 wherein the ratio of the styrene to monobutyl maleate in the binding agent is from about 35:65 to 70:30.
Claim 18
Dependent Claim 29 words
The process of claim 9 wherein the photoinitiated free-radical generating addition polymerizing initiating system is an admixture of benzophenone and 4,4'-bis(dimethylamino)-benzophenone and the thermal-addition polymerizable inhibitor is 2,2'-methylene-bis(4-ethyl-6-tert-butyl phenol).
Claim 19
Dependent Claim 24 words
The process of claim 9 wherein the ratio of the styrene to monobutyl maleate in the binding agent is from about 35:65 to 70:30.
Claim 20
Dependent Claim 16 words
The process of claim 10 wherein the vinyl acetate-crotonic acid ratio is from 70:30 to 95:5.
Claim 21
Dependent Claim 20 words
The process of claim 7 wherein the photopolymerizable layer is supported on a metallic substrate prior to said washing step.
Claim 22
Dependent Claim 226 words
A coated composition which comprises a metallic substrate of copper or a copper alloy coated with a photopolymerizable composition comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##SPC3## wherein R is hydrogen, an alkyl group having from 1 to 6 carbon atoms or a halo group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base.
Claim 23
Dependent Claim 226 words
A coated composition which comprises a metallic substrate of copper or a copper alloy coated with a photopolymerizable composition comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##SPC3## wherein R is hydrogen, an alkyl group having from 1 to 6 carbon atoms or a halo group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base.
Claim 24
Dependent Claim 20 words
The coated composition of claim 17 wherein the photopolymerizable composition is cast into a film onto the substrate from solution.
Claim 25
Dependent Claim 19 words
The coated composition of claim 17 wherein the photopolymerizable composition is laminated as a precast film onto the substrate.
Claim 26
Dependent Claim 20 words
The coated composition of claim 17 wherein a portion of the photopolymerizable composition is insolubilized by exposure to actinic light.
Claim 27
Dependent Claim 301 words
A coated composition which comprises a metallic substrate of copper or a copper alloy; alloy coated with a photopolymerizable composition comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##EQU5## wherein, when X is hydrogen, Y is OOCR 1 , OR 1 , OCR 1 , COOR 1 , CN, CH=CH 2 , ##EQU6## or Cl; when X is methyl, Y is COOR 1 , CN, CH=CH 2 , ##EQU7## and when X is chlorine, Y is Cl; and wherein R 1 is an alkyl group having from 1 to 12 carbon atoms, a phenyl group or a benzyl group and R 3 and R 4 are hydrogen, an alkyl group having from 1 to 12 carbon atoms or a benzyl group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base.
Claim 28
Dependent Claim 301 words
A coated composition which comprises a metallic substrate of copper or a copper alloy; alloy coated with a photopolymerizable composition comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##EQU5## wherein, when X is hydrogen, Y is OOCR 1 , OR 1 , OCR 1 , COOR 1 , CN, CH=CH 2 , ##EQU6## or Cl; when X is methyl, Y is COOR 1 , CN, CH=CH 2 , ##EQU7## and when X is chlorine, Y is Cl; and wherein R 1 is an alkyl group having from 1 to 12 carbon atoms, a phenyl group or a benzyl group and R 3 and R 4 are hydrogen, an alkyl group having from 1 to 12 carbon atoms or a benzyl group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base.
Claim 29
Dependent Claim 20 words
The coated composition of claim 21 wherein the photopolymerizable composition is cast into a film onto the substrate from solution.
Claim 30
Dependent Claim 19 words
The coated composition of claim 21 wherein the photopolymerizable composition is laminated as a precast film onto the substrate.
Claim 31
Dependent Claim 20 words
The coated composition of claim 21 wherein a portion of the photopolymerizable composition is insolubilized by exposure to actinic light.
Claim 32
Dependent Claim 236 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##SPC4## wherein R is hydrogen, an alkyl group having from 1 to 6 carbon atoms or a halo group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 5 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 33
Dependent Claim 236 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##SPC4## wherein R is hydrogen, an alkyl group having from 1 to 6 carbon atoms or a halo group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 5 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 34
Dependent Claim 16 words
The laminate of claim 25 wherein the copolymer is of sytrene and an unsaturated carboxyl-containing monomer.
Claim 35
Dependent Claim 13 words
The laminate of claim 25 wherein the unsaturated carboxyl-containing monomer is methacrylic acid.
Claim 36
Dependent Claim 13 words
The laminate of claim 25 wherein the unsaturated carboxyl-containing monomer is acrylic acid.
Claim 37
Dependent Claim 23 words
The laminate of claim 25 wherein the unsaturated carboxyl-containing monomer is maleic anhydride, maleic acid, a half-ester of maleic acid, or mixture thereof.
Claim 38
Dependent Claim 311 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##EQU8## wherein, when X is hydrogen, Y is OOCR 1 , OR 1 , OCR 1 , COOR 1 , CN, CH=CH 2 , ##EQU9## or Cl; when X is methyl, Y is COOR 1 , CN, CH=CH 2 , or ##EQU10## and when X is chlorine, Y is Cl; and wherein R 1 is an alkyl group having from 1 to 12 carbon atoms, a phenyl group or a benzyl group and R 3 and R 4 are hydrogen, an alkyl group having from 1 to 12 carbon atoms or a benzyl group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 39
Dependent Claim 311 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of and being solely one or more non-gaseous compounds, containing at least two terminal ethylenic groups, having a boiling point above 100° C. and being selected from the group consisting of an unsaturated ester of a polyol, an unsaturated amide, and a vinyl ester; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerization inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of: a first monomeric material which contains one or more non-acidic vinyl compounds selected from the group having the general formula: ##EQU8## wherein, when X is hydrogen, Y is OOCR 1 , OR 1 , OCR 1 , COOR 1 , CN, CH=CH 2 , ##EQU9## or Cl; when X is methyl, Y is COOR 1 , CN, CH=CH 2 , or ##EQU10## and when X is chlorine, Y is Cl; and wherein R 1 is an alkyl group having from 1 to 12 carbon atoms, a phenyl group or a benzyl group and R 3 and R 4 are hydrogen, an alkyl group having from 1 to 12 carbon atoms or a benzyl group; and a second monomeric material which consists essentially of one or more alpha,beta-unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms; wherein the ratio of the first monomeric material to the second monomeric material is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 40
Dependent Claim 138 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of trimethylolpropane triacrylate and tetraethyleneglycol diacrylate; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inihibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of styrene and monobutyl maleate, wherein the ratio of the styrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 41
Dependent Claim 138 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of trimethylolpropane triacrylate and tetraethyleneglycol diacrylate; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initating system; C. from 0.001 to 5 parts by weight of a thermaladdition polymerizable inihibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of styrene and monobutyl maleate, wherein the ratio of the styrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 42
Dependent Claim 29 words
The laminate of claim 31 wherein the photoinitiated free-radical generating addition polymerizing initiating system is an admixture of benzophenone and 4,4'-bis-(dimethylamino)-benzophenone and the thermal-addition polymerizable inhibitor is 2,2'-methylene-bis(4-ethyl-6-tert-butyl phenol).
Claim 43
Dependent Claim 24 words
The laminate of claim 31 wherein the ratio of the styrene to monobutyl maleate in the binding agent is from about 35:65 to 70:30.
Claim 44
Dependent Claim 135 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polmerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of styrene and monobutyl maleate, wherein the ratio of the styrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 45
Dependent Claim 135 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight of an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermaladdition polmerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of styrene and monobutyl maleate, wherein the ratio of the styrene to the monobutyl maleate is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 46
Dependent Claim 29 words
The laminate of claim 34 wherein the photoinitiated free-radical generating addition polymerizing initiating system is an admixture of benzophenone and 4,4'-bis(dimethylamino)-benzophenone and the thermal-addition polymerizable inhibitor is 2,2'-methylene-bis(4-ethyl-6-tert-butyl phenol).
Claim 47
Dependent Claim 24 words
The laminate of claim 34 wherein the ratio of the styrene to monobutyl maleate in the binding agent is from about 35:65 to 70:30.
Claim 48
Dependent Claim 136 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermal-addition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of vinyl acetate and crotonic acid, wherein the ratio of the vinyl acetate to the crotonic acid is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 49
Dependent Claim 136 words
A laminate which comprises: (1) a metallic substrate of copper or a copper alloy, (2) an intermediate photopolymerizable layer comprising: A. from 10 to 60 parts by weight an addition polymerizable material consisting essentially of pentaerythritol acrylates; B. from 0.001 to 10 parts by weight of a photoinitiated free-radical generating addition polymerizing initiating system; C. from 0.001 to 5 parts by weight of a thermal-addition polymerizable inhibitor; and D. from 40 to 90 parts by weight of a preformed macromolecular polymeric binding agent which is a polymer of vinyl acetate and crotonic acid, wherein the ratio of the vinyl acetate to the crotonic acid is sufficient to render the binding agent soluble in a dilute aqueous solution containing from 0.01 to 10% of a water-soluble base, and (3) a cover layer which is impervious to oxygen.
Claim 50
Dependent Claim 16 words
The laminate of claim 37 wherein the vinyl acetate-crotonic acid ratio is from 70:30 to 95:5.

References Cited (Backward Citations)

US2893868A Cited
US3718473A Cited
US3879204A Cited
US3833384A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-04-27 1979-10-27 1980-04-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-04-27 1983-10-27 1984-04-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-04-27 1987-10-27 1988-04-27 $7700.00 Window Closed / Lapsed

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