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US3953251A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for the production of carbonyl iron containing magnetic devices with selected temperature variation

Assignee: AT&T Inc
•
Filing: 1974-03-25
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Granted: 1976-04-27
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Expires: 1994-03-25
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Abstract

Abstract Carbonyl iron powder core (dust core) materials whose rate of change of magnetic permeability with temperature are preselected, are produced by a process which includes the mixing together of powders from two source batches. These source batches produce core materials whose temperature coefficients, Y and Z, lie on either side of the desired temperature coefficient, X. The fraction, A, of the Y powder is selected in accordance with the formula:

Inventors

  • 👤 Alexander Duane Butherus
  • 👤 Milton Everett Terry

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 00:05
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/20

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 227 words
Method for the production of a ferromagnetic body exhibiting a predetermined temperature coefficient of magnetic permeability of value X, comprising: a. compressing a quantity of a first particulate matter including at least 50 percent by weight of carbonyl iron powder, from 0.05 to 25 percent by weight of an insulator and from 1 to 25 percent by weight of an organic binder, to produce a first test body: b. compressing a quantity of a second particulate matter including at least 50 percent by weight of carbonyl iron powder, from 0.05 to 25 percent by weight of an insulator and from 1 to 25 percent by weight of an organic binder, to produce a second test body; c. measuring the value, Y, of the temperature coefficient of magnetic permeability of the first test body; d. measuring the value, Z, of the temperature coefficient of magnetic permeability of the second test body, which said values, Y and Z, bracket the value, X; e. mixing a first fractional portion by weight, A, of the first particulate matter with a second fractional portion, (1-A), of the second particulate matter, wherein A is selected in accordance with the formula: A = 0.7 [(X-Y)/(Z-Y)]+ 0.15; where A is from 0.15 to 0.85; and f. compressing a quantity of the mixed powder to produce the ferromagnetic body of temperature coefficient of magnetic permeability, X.
Claim 2
Dependent Claim 227 words
Method for the production of a ferromagnetic body exhibiting a predetermined temperature coefficient of magnetic permeability of value X, comprising: a. compressing a quantity of a first particulate matter including at least 50 percent by weight of carbonyl iron powder, from 0.05 to 25 percent by weight of an insulator and from 1 to 25 percent by weight of an organic binder, to produce a first test body: b. compressing a quantity of a second particulate matter including at least 50 percent by weight of carbonyl iron powder, from 0.05 to 25 percent by weight of an insulator and from 1 to 25 percent by weight of an organic binder, to produce a second test body; c. measuring the value, Y, of the temperature coefficient of magnetic permeability of the first test body; d. measuring the value, Z, of the temperature coefficient of magnetic permeability of the second test body, which said values, Y and Z, bracket the value, X; e. mixing a first fractional portion by weight, A, of the first particulate matter with a second fractional portion, (1-A), of the second particulate matter, wherein A is selected in accordance with the formula: A = 0.7 [(X-Y)/(Z-Y)]+ 0.15; where A is from 0.15 to 0.85; and f. compressing a quantity of the mixed powder to produce the ferromagnetic body of temperature coefficient of magnetic permeability, X.
Claim 3
Dependent Claim 12 words
Method of claim 1 in which A is from 0.2 to 0.8.
Claim 4
Dependent Claim 35 words
Method of claim 1 in which the first particulate matter and the second particulate matter include from 0.1 to 5 percent by weight of a lubricant, based on the total weight of the other constituents.
Claim 5
Dependent Claim 12 words
Method of claim 1 in which the insulator is essentially iron phosphate.
Claim 6
Dependent Claim 27 words
Method of claim 4 in which the iron phosphate is produced by reacting the carbonyl iron powder with a solution of phosphoric acid in an organic solvent.
Claim 7
Dependent Claim 24 words
Method of claim 4 in which the organic binder is at least one member selected from the class of phenolic or epoxy thermosetting resins.
Claim 8
Dependent Claim 38 words
Method of claim 6 in which the organic binder is applied by mixing the insulated carbonyl iron powders with a solution of the organic binder in an organic solvent and evaporating the organic solvent from the resulting slurry.
Claim 9
Dependent Claim 19 words
Method of claim 7 in which the particulate matter includes at least 2 percent by weight of organic binder.

References Cited (Backward Citations)

US1733592A Cited
US2158132A Cited
US2783208A Cited
US2971872A Cited
US2999275A Cited
US3120698A Cited
US3348982A Cited
US3502584A Cited
US3498918A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-04-27 1979-10-27 1980-04-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-04-27 1983-10-27 1984-04-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-04-27 1987-10-27 1988-04-27 $7700.00 Window Closed / Lapsed

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