US3945862A
Expired / Lapsed
US
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Coated ferrous substrates comprising an amorphous magnesia-silica complex
Assignee: MARINE MAGNESIUM COMPANY A PARTNERSHIP OF PA
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Filing: 1974-11-15
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Granted: 1976-03-23
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Expires: 1994-11-15
Abstract
Abstract Coatings for silicon steel comprised of MgO, an amorphous magnesia-silica complex and a boron bearing compound.
Inventors
- 👤 Leonard S. Lee
- 👤 Howard M. Siegel
- 👤 Samuel W. Sopp
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-23 17:25
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/147; H01F1/14766; H01F1/14775; H01F1/14783; C; C03; C03C; C03C8/00; C21; C21D; C21D1/00; C21D1/18; C21D8/00; C21D8/12; C23; C23C; C23C26/00
Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
172 words
A method of producing a separator and electrical insulating coating on magnetic ferrous material which comprises applying a coating composition comprising MgO, Mg(OH) 2 or mixtures thereof, at least one boron compound and at least one amorphous magnesia-silica complex containing from about 0.001 to 2.0 percent by weight of an alkali metal oxide or hydroxide, wherein the mole-ratio of the MgO:SiO 2 is from about 1:25 to 14:1, said magnesia-silica complex being amorphous as indicated by its X-ray powder diffraction pattern and exhibiting the following differential thermal behavior characteristics: an endothermic peak at about 250°C., an exothermic peak at about 820°C. and at about 980°C., to preoxidized magnetic ferrous material and annealing said material at an elevated temperature from about 950°-1500°C. for from about 2 to 50 hours in a neutral or reducing atmosphere and wherein the boron compound is present at from about 0.01 to 30 parts by weight and the magnesia-silica complex is present from about 2 to about 200 parts by weight per 100 parts by weight of MgO.
Claim 2
Independent Claim
172 words
A method of producing a separator and electrical insulating coating on magnetic ferrous material which comprises applying a coating composition comprising MgO, Mg(OH) 2 or mixtures thereof, at least one boron compound and at least one amorphous magnesia-silica complex containing from about 0.001 to 2.0 percent by weight of an alkali metal oxide or hydroxide, wherein the mole-ratio of the MgO:SiO 2 is from about 1:25 to 14:1, said magnesia-silica complex being amorphous as indicated by its X-ray powder diffraction pattern and exhibiting the following differential thermal behavior characteristics: an endothermic peak at about 250°C., an exothermic peak at about 820°C. and at about 980°C., to preoxidized magnetic ferrous material and annealing said material at an elevated temperature from about 950°-1500°C. for from about 2 to 50 hours in a neutral or reducing atmosphere and wherein the boron compound is present at from about 0.01 to 30 parts by weight and the magnesia-silica complex is present from about 2 to about 200 parts by weight per 100 parts by weight of MgO.
Claim 3
Dependent Claim
90 words
The method of claim 1 wherein the magnesia-silica complex has a MgO:SiO 2 mole-ratio of from about 1:13 to 7:1 and the alkali metal oxide or hydroxide is from about 0.01 to 1.0 percent by weight of the magnesia-silica complex and the boron compound is selected from the group consisting of metaboric acid, boron oxide, ammonium tetraborate, ammonium pentaborate, ammonium peroxyborate, beryllium orthoborate, orthoboric acid, tetraboric acid, boron phosphide, boron silenide, boron trisilicide, boron hexasilicide, boron trisulfide, boron pentasulfide, lead borate, zinc borate, magnesium borate, cesium borate and rubidium borate.
Claim 4
Dependent Claim
52 words
The process of claim 1 wherein the MgO:SiO 2 mole-ratio is 1:1.6 and the alkali metal oxide or hydroxide is from about 0.01 to 1.0 percent by weight of the magnesia-silica complex and a boron compound is selected from the group consisting of metaboric acid, boron oxide, orthoboric acid and tetraboric acid.
Claim 5
Dependent Claim
21 words
Magnetic ferrous material having on its surface a separator and insulating coating formed in accordance with the method of claim 1.
Claim 6
Dependent Claim
93 words
Magnetic ferrous material having on its surface a coating comprised of MgO, Mg(OH) 2 or mixtures thereof, at least one boron compound and at least one magnesia-silica complex containing from about 0.001 to 2.0 percent by weight of an alkali metal oxide or hydroxide wherein the mole-ratio of MgO:SiO 2 is from about 1:25 to 14:1, said magnesia-silica complex being amorphous as indicated by its X-ray powder diffraction pattern and exhibiting the following differential thermal behavior characteristics: an endothermic peak at about 250°C., an exothermic peak at about 820°C. and at about 980°C.
Claim 7
Dependent Claim
93 words
Magnetic ferrous material having on its surface a coating comprised of MgO, Mg(OH) 2 or mixtures thereof, at least one boron compound and at least one magnesia-silica complex containing from about 0.001 to 2.0 percent by weight of an alkali metal oxide or hydroxide wherein the mole-ratio of MgO:SiO 2 is from about 1:25 to 14:1, said magnesia-silica complex being amorphous as indicated by its X-ray powder diffraction pattern and exhibiting the following differential thermal behavior characteristics: an endothermic peak at about 250°C., an exothermic peak at about 820°C. and at about 980°C.
Claim 8
Dependent Claim
92 words
The magnetic ferrous material of claim 5 wherein the magnesia-silica complex has a MgO:SiO 2 moleratio of from about 1:13 to 7:1 and the alkali metal oxide or hydroxide is from about 0.01 to 1.0 percent by weight of the magnesia-silica complex and the boron compound is selected from the group consisting of metaboric acid, boron oxide, ammonium tetraborate, ammonium pentaborate, ammonium peroxyborate, beryllium orthoborate, orthoboric acid, tetraboric acid, boron phosphide, boron selenide, boron trisilicide, boron hexasilicide, boron trisulfide, boron pentasulfide, lead borate, zinc borate, magnesium borate, cesium borate and rubidium borate.
Claim 9
Dependent Claim
54 words
The magnetic ferrous material of claim 5 wherein the MgO:SiO 2 mole-ratio is 1:1.6 and the alkali metal oxide or hydroxide is from about 0.01 to 1.0 percent by weight of the magnesia-silica complex and a boron compound is selected from the group consisting of metaboric acid, boron oxide, orthoboric acid and tetraboric acid.
References Cited (Backward Citations)
US3765957A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1979-03-23 | 1979-09-22 | 1980-03-23 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-03-23 | 1983-09-22 | 1984-03-23 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-03-23 | 1987-09-22 | 1988-03-23 | $7700.00 | Window Closed / Lapsed |