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US3944629A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyester initiated anionic catalyzed polymerization of lactam

Assignee: DSM Rim Nylon VOF
•
Filing: 1974-06-24
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Granted: 1976-03-16
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Expires: 1994-06-24
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Abstract

Abstract A process for preparing lactam-polyol-polyacyl lactam or acyl polylactam terpolymers having ester end group termination and both ester linkages and amide linkages between the monomeric segments. The terpolymers are prepared by initiating the anionic catalyzed polymerization with a polyester initiator formed from dicarboxylic acid esters and aliphatic polyols and/or aliphatic polyether polyols.

Inventors

  • 👤 Ross Melvin Hedrick
  • 👤 James D. Gabbert

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 20:02
CPC Classifications
C; C08; C08G; C08G69/00; C08G69/02; C08G69/08; C08G69/14; C08G69/16; C08G69/18; C08G69/44

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 200 words
A process for forming block terpolymers having the formula: ##EQU15## where (O-Z) n is a polymeric moiety and Z is a hydrocarbon or substituted hydrocarbon group said group being alkylene, arylene, alkylene carbonyl, arylene carbonyl, and mixtures thereof; A and A' are acyl groups selected from ##EQU16## R is a divalent or polyvalent hydrocarbon group; Y is an alkylene or substituted alkylene having from about 3 to about 14 carbon atoms; x, x', x" and x"' are integers and the total number of x's is equal to 2w + 2; n, y, and w are integers equal to one or more, and b is an integer equal to zero or one; and R' is an aliphatic or substituted aliphatic hydrocarbon, comprising: contacting under anionic, catalyzed lactam polymerization conditions a polyether-polyester prepolymer formed from dialkyl esters and aliphatic polyether polyols having the formula ##EQU17## with lactams having the formula ##EQU18## where Y, Z, R, R', A, A', b, y, n, w, and b are defined above; resulting in the expansion of the polyether-polyester prepolymer through the reactive insertion of the lactams into the ester sites of the prepolymer, said lactams and polyether-polyester prepolymers being the sole components of the block terpolymer.
Claim 2
Dependent Claim 200 words
A process for forming block terpolymers having the formula: ##EQU15## where (O-Z) n is a polymeric moiety and Z is a hydrocarbon or substituted hydrocarbon group said group being alkylene, arylene, alkylene carbonyl, arylene carbonyl, and mixtures thereof; A and A' are acyl groups selected from ##EQU16## R is a divalent or polyvalent hydrocarbon group; Y is an alkylene or substituted alkylene having from about 3 to about 14 carbon atoms; x, x', x" and x"' are integers and the total number of x's is equal to 2w + 2; n, y, and w are integers equal to one or more, and b is an integer equal to zero or one; and R' is an aliphatic or substituted aliphatic hydrocarbon, comprising: contacting under anionic, catalyzed lactam polymerization conditions a polyether-polyester prepolymer formed from dialkyl esters and aliphatic polyether polyols having the formula ##EQU17## with lactams having the formula ##EQU18## where Y, Z, R, R', A, A', b, y, n, w, and b are defined above; resulting in the expansion of the polyether-polyester prepolymer through the reactive insertion of the lactams into the ester sites of the prepolymer, said lactams and polyether-polyester prepolymers being the sole components of the block terpolymer.
Claim 3
Dependent Claim 33 words
A process according to claim 1 wherein the polyether-polyester prepolymer is prepared through a catalyzed ester interchange of dialkyl esters and aliphatic polyether polyols before the lactam is added to the polymerization mixture.
Claim 4
Dependent Claim 45 words
A process according to claim 1 wherein the polyether-polyester prepolymer is prepared through a catalyzed ester interchange of dialkyl esters and aliphatic polyether polyols in the presence of the lactam as a reaction solvent and before lactam polymerization catalyst is added to the polymerization mixture.
Claim 5
Dependent Claim 27 words
A process according to claim 1 wherein the anionic polymerization catalyst is an alkali metal or alkaline earth metal lactam or a halogenated alkaline earth metal lactam.
Claim 6
Dependent Claim 14 words
A process according to claim 4 wherein the polymerization catalyst is a bromomagnesium lactam.
Claim 7
Dependent Claim 28 words
A process according to claim 1 wherein the polymerization reaction of the lactam, polyether-polyester initiator is carried out at a temperature of from about 70° to about 230°C.
Claim 8
Dependent Claim 35 words
A process according to claim 1 wherein the polymerization is carried out at an initial temperature of about 70° to about 180°C and is increased to about 150° to about 230°C during the polymerization reaction.
Claim 9
Dependent Claim 53 words
A process according to claim 2 wherein only one catalyst is used for the ester interchange initiator formation and lactam polymerization catalyst upon the sequential addition of lactam, said catalyst being selected from the group consisting of alkali metals, alkali alcoholates, alkali metal hydrides, alkaline earth alkoxides, alkali metal alkyls, and mixtures thereof.
Claim 10
Dependent Claim 64 words
A process according to claim 1 wherein the dialkyl esters used in forming the polyester portion of the initiator have the formula ##EQU19## wherein R's is selected from the group consisting of alkyls, alkenyls, aryls and mixtures thereof; and R is selected from the group consisting of arylene and alkylene having from 1 to 20 carbon atoms per group; and d is an integer.
Claim 11
Dependent Claim 12 words
A process according to claim 9 wherein the ester is dimethyl terephthalate.
Claim 12
Dependent Claim 12 words
A process according to claim 9 wherein the ester is dimethyl isophthalate.
Claim 13
Dependent Claim 12 words
A process according to claim 9 wherein the ester is diethyl sebacate.
Claim 14
Dependent Claim 12 words
A process according to claim 9 wherein the ester is dibutyl adipate.
Claim 15
Dependent Claim 11 words
A process according to claim 1 wherein the lactam is caprolactam.
Claim 16
Dependent Claim 26 words
A process according to claim 1 wherein the polyether portion of the initiator results from at least one of polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.

References Cited (Backward Citations)

US3384681A Cited
US3366608A Cited
US3549724A Cited
US3639502A Cited
US3522329A Cited
US3636135A Cited
US3655821A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-03-16 1979-09-15 1980-03-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-03-16 1983-09-15 1984-03-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-03-16 1987-09-15 1988-03-16 $7700.00 Window Closed / Lapsed

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