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US3938969A Expired / Lapsed US ⏱️ 0.0 years remaining

Purification of aluminum chloride

Assignee: Toth Aluminum Corp
•
Filing: 1973-12-07
•
Granted: 1976-02-17
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Expires: 1993-12-07
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Abstract

Abstract A process for purifying aluminum chloride gas such as that produced in the chlorination of bauxite, clay and other aluminous ores is disclosed. The method first selectively dissolves or liquefies AlCl 3 from an anhydrous mixture of gaseous metal chlorides which may also include the chlorides of Si, Ti, Fe and other metals. More specifically, the method of the present invention provides for selectively dissolving AlCl 3 vapor at substantially atmospheric pressure without the use of costly or hazardous compressors, or the scraped-wall condensers formerly required for this purpose. In addition, the present method allows for economical recovery of the liquefied AlCl 3 .

Inventors

  • 👤 Roger Frank Sebenik
  • 👤 Alfred Lippman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 12:27
CPC Classifications
C; C01; C01F; C01F7/00; C01F7/48; C01F7/56; C01F7/62

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 87 words
A method for recovering aluminum chloride from a mixed chloride gas containing aluminum chloride and at least one chloride selected from the group consisting essentially of FeCl 3 , TiCl 4 and SiCl 4 which comprises contacting said mixed chloride gas at atmospheric pressure with a liquid solvent in which aluminum chloride is soluble to dissolve the aluminum chloride, and recovering the aluminum chloride from the solvent by distilling the aluminum chloride from the solvent at a pressure sufficient to condense the aluminum chloride as a liquid.
Claim 2
Independent Claim 87 words
A method for recovering aluminum chloride from a mixed chloride gas containing aluminum chloride and at least one chloride selected from the group consisting essentially of FeCl 3 , TiCl 4 and SiCl 4 which comprises contacting said mixed chloride gas at atmospheric pressure with a liquid solvent in which aluminum chloride is soluble to dissolve the aluminum chloride, and recovering the aluminum chloride from the solvent by distilling the aluminum chloride from the solvent at a pressure sufficient to condense the aluminum chloride as a liquid.
Claim 3
Dependent Claim 31 words
The method of claim 1 wherein the solvent has a melting point not greater than about 130°C, a boiling point greater than about 250°C and is mutually soluble with aluminum chloride.
Claim 4
Dependent Claim 52 words
The method of claim 1 wherein the liquid solvent is selected from the group of inorganic fused salts and fused salt mixtures consisting of NaAlCl 4 , NaCl--AlCl 3 , KCl--NaCl--AlCl 3 , KCl--AlCl 3 , MoCl 5 --FeCl 3 , SbCl 3 --AlCl 3 , AlBr 3 and SbCl 3 .
Claim 5
Dependent Claim 29 words
The method of claim 1 wherein the contacting of said mixed chloride gas and said liquid solvent is carried out at a temperature of from about 70° to 250°C.
Claim 6
Dependent Claim 24 words
The method of claim 1 wherein the aluminum chloride is recovered from the solvent by distillation at a pressure of at least 3 atmospheres.
Claim 7
Dependent Claim 22 words
The method of claim 1 wherein ferric chloride is present in said mixed chloride gas and is co-liquefied along with aluminum chloride.
Claim 8
Dependent Claim 29 words
The method of claim 1 wherein ferric chloride is present in said mixed chloride gas and is condensed as a solid in said solvent and separated from said solvent.
Claim 9
Dependent Claim 19 words
The method of claim 1 wherein the solvent is a binary mixture of MoCl 5 and FeCl 3 .
Claim 10
Dependent Claim 18 words
The method of claim 1 wherein the solvent is a binary mixture of NaCl and AlCl 3 .
Claim 11
Dependent Claim 19 words
The method of claim 1 wherein the solvent is a binary mixture of SbCl 3 and AlCl 3 .
Claim 12
Dependent Claim 12 words
The method of claim 1 wherein the solvent is SbCl 3 .
Claim 13
Dependent Claim 12 words
The method of claim 1 wherein the solvent is AlBr 3 .
Claim 14
Dependent Claim 17 words
The method of claim 7 wherein the ferric chloride is separated from the solvent by fractional crystallization.

References Cited (Backward Citations)

US2533021A Cited
US3294482A Cited
US3436211A Cited
US3786135A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-02-16 1979-08-18 1980-02-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-02-16 1983-08-18 1984-02-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-02-16 1987-08-18 1988-02-17 $7700.00 Window Closed / Lapsed

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