US3933577A — Process of sonically treating municipal waste to …

Claim 1

Independent Claim 183 words

A process of treating solid municipal waste containing at least 10 percent by wt. of paper and paper products to produce de-inked, de-coated and de-waxed long fiber pulp and fertilizer comprising first removing ferrous and non-ferrous metals, glass, ceramics and the like to form a stream comprising a major portion of paper and paper products and a minor portion of other combustibles, subjecting said stream to sonic pulping to prevent shearing the fibers in the presence of water and chemicals including a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent and a wetting agent at an alkaline pH of 7.1 to 10.5, separating the non-paper pulp combustibles to leave a slurry of paper pulp and the added chemicals, separating the chemicals and water from the slurry, reacting the separated chemicals with phosphate ions to form a precipitate of calcium or magnesium ammonium phosphate or mixtures thereof carrying ink, coatings, waxes and adhesives therewith, allowing the precipitate to settle out and removing it for use as a fertilizer, and removing the pulp from the slurry and separating the fibers therefrom.

Claim 2

Dependent Claim 183 words

A process of treating solid municipal waste containing at least 10 percent by wt. of paper and paper products to produce de-inked, de-coated and de-waxed long fiber pulp and fertilizer comprising first removing ferrous and non-ferrous metals, glass, ceramics and the like to form a stream comprising a major portion of paper and paper products and a minor portion of other combustibles, subjecting said stream to sonic pulping to prevent shearing the fibers in the presence of water and chemicals including a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent and a wetting agent at an alkaline pH of 7.1 to 10.5, separating the non-paper pulp combustibles to leave a slurry of paper pulp and the added chemicals, separating the chemicals and water from the slurry, reacting the separated chemicals with phosphate ions to form a precipitate of calcium or magnesium ammonium phosphate or mixtures thereof carrying ink, coatings, waxes and adhesives therewith, allowing the precipitate to settle out and removing it for use as a fertilizer, and removing the pulp from the slurry and separating the fibers therefrom.

Claim 3

Dependent Claim 31 words

The process of claim 1 and adding an oxidizing agent in the sonic pulping zone to decompose organic matter and thereby render it soluble or emulsifiable and to lighten the pulp.

Claim 4

Dependent Claim 37 words

The process of claim 1 and adding an oxidizing agent to the pulp slurry to decompose organic matter and thereby render is soluble or emulsifiable and to lighten the pulp after separation of the non-paper pulp combustibles.

Claim 5

Dependent Claim 55 words

The process of claim 1 wherein the ammonium compound is replaced at least in part by a potassium compound in the sonic pulping zone so that the precipitated phosphate will be a magnesium or calcium potassium phosphate thereby providing the nutrient K as well as the N and P atoms in the end product fertilizer.

Claim 6

Dependent Claim 19 words

The process of claim 1 wherein the solvent is water soluble and will dissolve polymeric, asphaltic and lipophilic substances.

Claim 7

Dependent Claim 10 words

The process of claim 5 wherein the solvent is aprotic.

Claim 8

Dependent Claim 33 words

The process of claim 5 wherein the solvent is present in the sonic pulping zone in a concentration of about 0.1 to 10 percent by wt. of the water charged into the zone.

Claim 9

Dependent Claim 35 words

The combination of claim 1 wherein the wetting agent is salt stable, does not precipitate insoluble metal soaps, tolerates high pH and forms a stable emulsion of the water insoluble fiber contaminants with the solvent.

Claim 10

Dependent Claim 21 words

The process of claim 2 wherein the oxidizing agent is selected from the group consisting of hypohalites, peroxides, persulfates and perborates.

Claim 11

Dependent Claim 49 words

The process of claim 9 wherein the oxidizing agent is calcium hypochlorite in a concentration of 0.2 to 2.0 percent by wt. of the water added, the sonic pulping taking place at room temperature in the mildly alkaline pH thereby preventing in any lignin present due to chromophore development.

Claim 12

Dependent Claim 24 words

The process of claim 2 wherein the oxidizing agent is urea peroxide which upon dissociation will ultimately produce urea that effectively complexes with waxes.

Claim 13

Dependent Claim 34 words

The process of claim 1 and sequentially lowering and raising the consistency of the pulp slurry to permit it to pass efficiently through screens, screw presses and washing operations to separate the fibers therefrom.

Claim 14

Dependent Claim 28 words

The process of claim 1 wherein xanthated cellulose is admixed with the phosphate precipitate and then converted to an alpha cellulose binder by expression of water of acidification.

Claim 15

Dependent Claim 29 words

The process of claim 13 wherein the xanthated cellulose is made using KOH as the alkaline agent to add the soil nutrient atom K to the end product fertilizer.

Claim 16

Dependent Claim 35 words

The process of claim 13 and the addition of potassium sulfate to the admixture of xanthated cellulose and the phosphate precipitate to add the soil nutrient atoms K and S to the end product fertilizer.

Claim 17

Dependent Claim 37 words

The process of claim 13 wherein the conversion of the xanthated cellulose to the binding alpha cellulose is effected by acidification and the mass is extruded and cut into slugs of predetermined quantities of the soil nutrients.

Claim 18

Dependent Claim 24 words

The process of claim 16 wherein acidification is effected with HNO 3 to add additional soil nutrient atom N to the end product fertilizer.

Claim 19

Dependent Claim 179 words

In a process of treating solid waste containing at least 10 percent by wt. of paper and paper products after removal of the ferrous and non-ferrous metals, glass, ceramics and the like; the improvement wherein a long fiber pulp is recovered comprising sonically pulping the waste to defiber the paper and paper products without shearing the fibers in the presence of an aqueous alkaline slurry containing a calcium or magnesium compound or mixtures thereof, a solvent and a wetting agent in a consistency range of about 3.5 to 10 percent by wt., adding water to reduce the consistency range from 0.5 to 3.5 percent by wt., separating the non-paper combustibles therefrom, expressing the chemicals and water from the slurry to decrease the pulp consistency to about 20 to 50 percent by wt., reacting the expressed chemicals with an acid to precipitate the Ca or Mg and carry with it ink, coatings, waxes and adhesives, allowing the precipitate to settle, decanting the liquid above the settled precipitate for recycling, removing the pulp from the slurry and separating the fibers therefrom.

Claim 20

Dependent Claim 179 words

In a process of treating solid waste containing at least 10 percent by wt. of paper and paper products after removal of the ferrous and non-ferrous metals, glass, ceramics and the like; the improvement wherein a long fiber pulp is recovered comprising sonically pulping the waste to defiber the paper and paper products without shearing the fibers in the presence of an aqueous alkaline slurry containing a calcium or magnesium compound or mixtures thereof, a solvent and a wetting agent in a consistency range of about 3.5 to 10 percent by wt., adding water to reduce the consistency range from 0.5 to 3.5 percent by wt., separating the non-paper combustibles therefrom, expressing the chemicals and water from the slurry to decrease the pulp consistency to about 20 to 50 percent by wt., reacting the expressed chemicals with an acid to precipitate the Ca or Mg and carry with it ink, coatings, waxes and adhesives, allowing the precipitate to settle, decanting the liquid above the settled precipitate for recycling, removing the pulp from the slurry and separating the fibers therefrom.

Claim 21

Dependent Claim 33 words

The process of claim 18 in which an oxidizing agent is added to the sonic pulping zone to decompose organic matter and thereby render it soluble or emulsifiable and to lighten the fiber.

Claim 22

Dependent Claim 28 words

The process of claim 18, washing the pulp slurry prior to separation of the fibers therefrom and adding an oxidizing agent during the washing to lighten the fibers.

Claim 23

Dependent Claim 21 words

The process of claim 18 wherein the oxidizing agent is selected from the group consisting of hypohalites, peroxides, persulfates and perborates.

Claim 24

Dependent Claim 50 words

The process of claim 21 wherein the oxidizing agent is calcium hypochlorite in a concentration of 0.2 to 2.0 percent by wt. of the water added, the sonic pulping taking place at room temperature in the mildly alkaline pH thereby preventing discoloration in any lignin present due to chromophore development.

Claim 25

Dependent Claim 24 words

The process of claim 21 wherein the oxidizing agent is urea peroxide which upon dissociation will ultimately produce urea that effectively complexes with waxes.

Claim 26

Dependent Claim 153 words

In a process of treating solid waste containing at least 10 percent by wt. of paper and paper products after removal of the ferrous and non-ferrous metals, glass, ceramics and the like; the improvement wherein a fertilizer is produced while recovering high quality paper pulp comprising pulping the waste in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent and a wetting agent at an alkaline pH not exceeding 10.5, separating the non-paper pulp combustibles from the slurry, expressing the chemicals and water from the slurry, treating the expressed chemicals with ions to precipitate CaNH 4 PO 4 , MgNH 4 PO 4 or mixtures thereof together with inks, coatings, waxes and adhesives removed from the pulp fibers, allowing the reaction mixture to settle, drawing off the settled precipitate and removing moisture therefrom to produce a fertilizer providing the nutrient atoms N, P and Mg.

Claim 27

Dependent Claim 153 words

In a process of treating solid waste containing at least 10 percent by wt. of paper and paper products after removal of the ferrous and non-ferrous metals, glass, ceramics and the like; the improvement wherein a fertilizer is produced while recovering high quality paper pulp comprising pulping the waste in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent and a wetting agent at an alkaline pH not exceeding 10.5, separating the non-paper pulp combustibles from the slurry, expressing the chemicals and water from the slurry, treating the expressed chemicals with ions to precipitate CaNH 4 PO 4 , MgNH 4 PO 4 or mixtures thereof together with inks, coatings, waxes and adhesives removed from the pulp fibers, allowing the reaction mixture to settle, drawing off the settled precipitate and removing moisture therefrom to produce a fertilizer providing the nutrient atoms N, P and Mg.

Claim 28

Dependent Claim 36 words

The process of claim 24 and the step of adding K 2 SO 4 to the drawn off settled precipitate in a predetermined amount to add the soil nutrient atoms K and S to the fertilizer.

Claim 29

Dependent Claim 52 words

The process of claim 24 wherein a potassium compound is substituted at least in part for the ammonium compound in the first step so that upon subsequent treatment with phosphate ions magnesium or calcium potassium phosphate will precipitate to provide a fertilizer with the soil nutrient atoms N, P, Mg and K.

Claim 30

Dependent Claim 19 words

The process of claim 24 wherein the solvent is water soluble and will dissolve polymeric, asphaltic and lipophilic substances.

Claim 31

Dependent Claim 35 words

The process of claim 27 wherein the wetting agent is salt stable, does not precipitate insoluble metal soaps, tolerates high pH and forms a stable emulsion of the water insoluble fiber contaminants with the solvent.

Claim 32

Dependent Claim 28 words

The process of claim 24 wherein xanthated cellulose is admixed with the phosphate precipitate and then converted to an alpha cellulose binder by expression of water of acidification.

Claim 33

Dependent Claim 37 words

The process of claim 29 wherein the conversion of the xanthated cellulose to the binding alpha cellulose is effected by acidification and the mass is extruded and cut into slugs of predetermined quantities of the soil nutrients.

Claim 34

Dependent Claim 24 words

The process of claim 30 wherein acidification is effected with HNO 3 to add additional soil nutrient atom N to the end product fertilizer.

Claim 35

Dependent Claim 139 words

The A of treating paper and paper products containing inks, coatings, waxes and adhesives to produce light long fiber pulp and fertilizers comprising subjecting the paper and paper products to sonic pulping to prevent shearing of the fibers in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent and a wetting agent at an alkaline pH up to 10.5 to form a slurry of paper pulp and the added chemicals, reacting the slurry with phosphate ions to form a precipitate of calcium or magnesium ammonium phosphate or mixtures thereof carrying inks, coatings, waxes and adhesives therewith, allowing the precipitate to settle out and removing it for use as a fertilizer, removing the pulp slurry which did not settle out and separating the fibers from the liquid to produce long fiber pulp.

Claim 36

Dependent Claim 139 words

The A of treating paper and paper products containing inks, coatings, waxes and adhesives to produce light long fiber pulp and fertilizers comprising subjecting the paper and paper products to sonic pulping to prevent shearing of the fibers in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent and a wetting agent at an alkaline pH up to 10.5 to form a slurry of paper pulp and the added chemicals, reacting the slurry with phosphate ions to form a precipitate of calcium or magnesium ammonium phosphate or mixtures thereof carrying inks, coatings, waxes and adhesives therewith, allowing the precipitate to settle out and removing it for use as a fertilizer, removing the pulp slurry which did not settle out and separating the fibers from the liquid to produce long fiber pulp.

Claim 37

Dependent Claim 38 words

The process of claim 32 wherein the paper and paper products also contain a minor portion of non-fibrous combustibles and the step of separating the non-fibrous combustibles from the slurry prior to reacting the slurry with phosphate ions.

Claim 38

Dependent Claim 110 words

A process of treating paper and paper products containing contaminants to produce light long fiber pulp comprising subjecting the paper and paper products to pulping to prevent shearing of the fibers in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent for the contaminants and a wetting agent at an alkaline pH to form a slurry of paper pulp and the added chemicals, reacting the slurry with phosphate ions to form a precipitate of calcium or magnesium ammonium phosphate or mixtures thereof carrying the contaminants therewith, and separating the pulp slurry from the precipitate, the pulp slurry containing long fiber decontaminated pulp.

Claim 39

Dependent Claim 110 words

A process of treating paper and paper products containing contaminants to produce light long fiber pulp comprising subjecting the paper and paper products to pulping to prevent shearing of the fibers in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent for the contaminants and a wetting agent at an alkaline pH to form a slurry of paper pulp and the added chemicals, reacting the slurry with phosphate ions to form a precipitate of calcium or magnesium ammonium phosphate or mixtures thereof carrying the contaminants therewith, and separating the pulp slurry from the precipitate, the pulp slurry containing long fiber decontaminated pulp.

Claim 40

Dependent Claim 124 words

In a process of treating solid waste containing at least 10 percent by wt. of paper and paper products whose fibers contain contaminants; the improvement wherein a fertilizer is produced while recovering decontaminated paper pulp comprising pulping the waste in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent for said paper contaminants and a wetting agent at an alkaline pH to form a slurry, reacting the slurry with phosphate ions to precipitate calcium or magnesium ammonium phosphate or mixtures thereof together with said paper contaminants, and removing the precipitate from the slurry for use as a fertilizer providing the nutrient atoms N, P and Mg. when the magnesium compound is used in the pulping slurry.

Claim 41

Dependent Claim 124 words

In a process of treating solid waste containing at least 10 percent by wt. of paper and paper products whose fibers contain contaminants; the improvement wherein a fertilizer is produced while recovering decontaminated paper pulp comprising pulping the waste in the presence of water, a calcium or magnesium compound or mixtures thereof, an ammonium compound, a solvent for said paper contaminants and a wetting agent at an alkaline pH to form a slurry, reacting the slurry with phosphate ions to precipitate calcium or magnesium ammonium phosphate or mixtures thereof together with said paper contaminants, and removing the precipitate from the slurry for use as a fertilizer providing the nutrient atoms N, P and Mg. when the magnesium compound is used in the pulping slurry.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1979-01-19	1979-07-21	1980-01-20	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1983-01-19	1983-07-21	1984-01-20	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	1987-01-19	1987-07-21	1988-01-20	$7700.00	Window Closed / Lapsed

Process of sonically treating municipal waste to produce high quality paper pulp and fertilizer

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