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US3931049A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for producing a catalyst

Assignee: Olin Corp
•
Filing: 1974-12-12
•
Granted: 1976-01-06
•
Expires: 1994-12-12
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Abstract

Abstract A catalyst for the reduction of automobile pollution and a method for forming the same are described. The catalyst comprises a nickel alloy substrate having specified composition and a surface layer containing from 10 to 50% copper. The copper concentration varies from 10 to 50% at the surface to 0% within the substrate.

Inventors

  • 👤 James A. Ford
  • 👤 Sheldon H. Butt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 14:56
CPC Classifications
C; C22; C22C; C22C19/00; C22C19/03; C22C19/05; C22C19/058; B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01D53/92; B01D53/94; B01D53/9404; B01D53/9409; B01D53/9413; B01J; B01J23/00; B01J23/70; B01J23/74; B01J23/755; C22C19/007; B01D2255/00; B01D2255/20; B01D2255/204; B01D2255/2047; B01D2255/207; B01D2255/2073; B01D2255/20753; B01D2255/20761; B01D2255/90; B01D2255/902; B01D2255/9025

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 112 words
A method for producing a catalyst comprising the steps of: A. providing a nickel alloy substrate, said alloy containing from 2 to 6% aluminum, from 0.5 to 4% silicon and the balance essentially nickel; B. applying to said substrate a layer of a surface material of copper or a copper alloy by electroplating, said layer having a thickness of from 1,000 A to 0.1 inch; and C. heat treating the substrate-surface layer combination at a temperature of from 750° to 1050°C for from 5 minutes to 4 hours in an atmosphere nonoxidizing to nickel, whereby the surface layer and the substrate interdiffuse so that the ratio of nickel to copper at the
Claim 2
Independent Claim 112 words
A method for producing a catalyst comprising the steps of: A. providing a nickel alloy substrate, said alloy containing from 2 to 6% aluminum, from 0.5 to 4% silicon and the balance essentially nickel; B. applying to said substrate a layer of a surface material of copper or a copper alloy by electroplating, said layer having a thickness of from 1,000 A to 0.1 inch; and C. heat treating the substrate-surface layer combination at a temperature of from 750° to 1050°C for from 5 minutes to 4 hours in an atmosphere nonoxidizing to nickel, whereby the surface layer and the substrate interdiffuse so that the ratio of nickel to copper at the
Claim 3
Dependent Claim 13 words
A method as in claim 1 wherein the copper concentration at the surface
Claim 4
Dependent Claim 27 words
A method as in claim 1 wherein said nickel alloy substrate contains from .001 to .4% manganese and from .001 to .1% magnesium in addition to the
Claim 5
Dependent Claim 13 words
A method as in claim 1 wherein the nickel alloy substrate contains from
Claim 6
Dependent Claim 13 words
A method as in claim 1 wherein the nickel alloy substrate contains from
Claim 7
Dependent Claim 13 words
A method as in claim 1 wherein the nickel alloy substrate contains from
Claim 8
Dependent Claim 34 words
A method as in claim 1 including the steps of heating the heat treated substrate-surface layer combination in an oxidizing atmosphere at a temperature of between 200° and 600°C for a time period of
Claim 9
Dependent Claim 14 words
A method as in claim 1 including the step of forming the substrate into
Claim 10
Dependent Claim 26 words
A method as in claim 1 wherein the copper layer is formed by electroplating alternate layers of copper and nickel until the desired thickness is obtained.

References Cited (Backward Citations)

US3718733A Cited
US3773894A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-01-05 1979-07-07 1980-01-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-01-05 1983-07-07 1984-01-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-01-05 1987-07-07 1988-01-06 $7700.00 Window Closed / Lapsed

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