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US3931027A Expired / Lapsed US ⏱️ 0.0 years remaining

Cellulose material treated with a thermosetting resin and having improved physical properties at elevated temperatures

Assignee: Cooper Industries LLC
•
Filing: 1973-06-25
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Granted: 1976-01-06
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Expires: 1993-06-25
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Abstract

Abstract Cellulose material having improved resistance to thermal deterioration and having particular application as insulation material for electrical apparatus. The cellulose material is treated with an aqueous dispersion of a liquid, uncured, crosslinkable thermosetting resin, such as an epoxy resin, and a water soluble, nitrogen-containing compound. During curing of the resin, the cellulose molecules are believed to enter into the crosslinking reaction to provide a treated cellulosic product capable of withstanding the deteriorating action of heat over extended periods of time. A protein material, such as casein or isolated soy protein, can be added to the treating liquid and the protein not only contributes additional nitrogen groups to the treating media to further increase the thermal stability of the cellulose, but also acts as a film former. The thermal stability of the cellulose material can be further improved by the addition of an organic amine, such as melamine, to the treating liquid.

Inventors

  • 👤 Fred S. Sadler
  • 👤 John Lapp

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 03:39
CPC Classifications
H; H01; H01B; H01B3/00; H01B3/18; H01B3/185; H01B3/48; H01B3/485; H01F; H01F27/00; H01F27/28; H01F27/32; H01F27/327

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 75 words
A method of treating cellulose material to increase its physical properties at elevated temperatures, comprising the steps of impregnating the cellulose material with an aqueous treating medium having dispersed therein a liquid uncured thermosetting resin selected from the group consisting of epoxy resins and polyester resins, and an organic amine, evaporating the water from the aqueous medium, and thereafter curing the resin to provide a treated cellulose material having improved physical properties at elevated temperatures.
Claim 2
Independent Claim 75 words
A method of treating cellulose material to increase its physical properties at elevated temperatures, comprising the steps of impregnating the cellulose material with an aqueous treating medium having dispersed therein a liquid uncured thermosetting resin selected from the group consisting of epoxy resins and polyester resins, and an organic amine, evaporating the water from the aqueous medium, and thereafter curing the resin to provide a treated cellulose material having improved physical properties at elevated temperatures.
Claim 3
Dependent Claim 33 words
The method of claim 1, and including the step of incorporating in the aqueous medium a protein material selected from the group consisting of casein, isolated soy protein, collagentype protein, and mixtures thereof.
Claim 4
Dependent Claim 27 words
The method of claim 1, wherein the dry cellulose material has a nitrogen content in the range of 0.3% to 10.0% by weight of the cellulose material.
Claim 5
Dependent Claim 27 words
The method of claim 1, wherein the resin is present in an amount of 5% to 65% by weight of the cellulose material based on 100% solids.
Claim 6
Dependent Claim 49 words
The method of claim 2, and including the step of incorporating in the aqueous medium a water-soluble nitrogen containing solvent for said protein material, said solvent being miscible with water and used in an amount of 0.1 to 5.0% by weight of the cellulose material based on 100% solids.
Claim 7
Dependent Claim 48 words
The method of claim 1, and including the step of incorporating in the aqueous medium a water-soluble nitrogen-containing solvent for said resin, said solvent being miscible with water and present in an amount of 0.1% to 5% by weight of the dry cellulose material based on 100% solids.
Claim 8
Dependent Claim 36 words
The method of claim 1, wherein said organic amine has a reactive NH 2 group and functions as a curing agent for the resin as well as contributing improved heat stability to the treated cellulose material.
Claim 9
Dependent Claim 37 words
The method of claim 1, and including the step of incorporating in the aqueous medium a nitrogen-containing compound having a reactive NH 2 group, said nitrogen containing compound contributing improved heat stability to the treated cellulose material.
Claim 10
Independent Claim 128 words
A method of treating cellulose material to increase its physical properties at elevated temperatures, comprising the steps of impregnating the cellulose material with an aqueous treating medium having dispersed therein a liquid uncured epoxy resin and an organic amine curing agent for said epoxy resin, said medium containing from 1 to 30% by weight of solids, said resin being present in an amount of 5% to 65% by weight of the cellulose material based on 100% solids, said amine being present in a stoichiometric amount necessary to substantially completely cure said resin, evaporating the water from the aqueous medium, and thereafter curing the resin to provide a treated cellulose material having a nitrogen content in the range of 0.3 to 10% by weight of the dry cellulose material.
Claim 11
Independent Claim 128 words
A method of treating cellulose material to increase its physical properties at elevated temperatures, comprising the steps of impregnating the cellulose material with an aqueous treating medium having dispersed therein a liquid uncured epoxy resin and an organic amine curing agent for said epoxy resin, said medium containing from 1 to 30% by weight of solids, said resin being present in an amount of 5% to 65% by weight of the cellulose material based on 100% solids, said amine being present in a stoichiometric amount necessary to substantially completely cure said resin, evaporating the water from the aqueous medium, and thereafter curing the resin to provide a treated cellulose material having a nitrogen content in the range of 0.3 to 10% by weight of the dry cellulose material.
Claim 12
Dependent Claim 40 words
The method of claim 9, wherein said curing agent is dicyandiamide, and said method includes the step of incorporating in the aqueous-medium a protein material selected from the group consisting of casein, isolated soy protein, collagen-type protein, and mixtures thereof.
Claim 13
Dependent Claim 96 words
A treated cellulose fiber product having improved physical properties at elevated temperatures, said product being produced by impregnating a cellulose fiber material with an aqueous treating medium having dispersed therein a liquid uncured thermosetting resin selected from the group consisting of epoxy resins and polyester resins, and an organic amine, evaporating the water from the aqueous medium, and thereafter crosslinking the resin to provide a treated product, containing from 0.3% to 10% by weight of nitrogen based on the weight of the dry cellulose material, said product having sufficient flexibility to be wound in coiled form.
Claim 14
Dependent Claim 96 words
A treated cellulose fiber product having improved physical properties at elevated temperatures, said product being produced by impregnating a cellulose fiber material with an aqueous treating medium having dispersed therein a liquid uncured thermosetting resin selected from the group consisting of epoxy resins and polyester resins, and an organic amine, evaporating the water from the aqueous medium, and thereafter crosslinking the resin to provide a treated product, containing from 0.3% to 10% by weight of nitrogen based on the weight of the dry cellulose material, said product having sufficient flexibility to be wound in coiled form.
Claim 15
Dependent Claim 34 words
The product of claim 11, wherein said product is produced by incorporating in the aqueous medium a protein material selected from the group consisting of casein, isolated soy protein, collagen-type protein, and mixtures thereof.
Claim 16
Dependent Claim 25 words
The product of claim 11, wherein the resin is an epoxy resin derived from the reaction of bisphenol-A and epichlorhydrin and the amine is dicyandiamide.
Claim 17
Dependent Claim 38 words
The product of claim 11, wherein said product is produced by incorporating in the aqueous medium a nitrogen-containing compound having a reactive NH 2 group, said nitrogen containing compound contributing improved heat stability to the treated cellulose material.
Claim 18
Dependent Claim 49 words
The product of claim 11, wherein said product is produced by incorporating in the aqueous medium a water-soluble nitrogen-containing solvent for said resin, said solvent being miscible with water and present in an amount of 0.01% to 5% by weight of the dry cellulose material based on 100% solids.
Claim 19
Dependent Claim 50 words
The product of claim 12, wherein said product is produced by incorporating in the aqueous medium a water-soluble nitrogen containing solvent for said protein material, said solvent being miscible with water and used in an amount of 0.1% to 5.0% by weight of the cellulose material based on 100% solids.
Claim 20
Dependent Claim 36 words
The product of claim 11, wherein said organic amine has a reactive NH 2 group and functions as a curing agent for the resin as well as contributing improved heat stability to the treated cellulose material.

References Cited (Backward Citations)

US2722561A Cited
US2912382A Cited
US3102159A Cited
US3211516A Cited
US3429819A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-01-05 1979-07-07 1980-01-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-01-05 1983-07-07 1984-01-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-01-05 1987-07-07 1988-01-06 $7700.00 Window Closed / Lapsed

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