Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
100 words
A METHOD FOR FORMING A LOW FRICTION SEAL COATING ON A RUBBING SEAL SURFACE FOR A CERAMIC REGENERATOR CORE COMPRISING THE STEPS OF MIXING A POLYARYSULFONE POLYMER WITH A GRAPHITE LUBRICANT WITH A PROPORTION OF APPROXIMATELY 35% POLYMER BY WEIGHT AND 65% GRAPHITE BY WEIGHT IN A SOLVENT, PREPARING A BOND COATING ON THE SEAL SURFACE BY APPLYING A MIXTURE OF APPROXIMATELY 80% NICKEL BY WEIGHT AND 20% CHROMIUM BY WEIGHT ALLOY POWDER TO THE SURFACE OF THE SEAL, APPLYING A THIN COATING OF THE POLYMERGRAPHITE MIXTURE TO THE BOND COATING, DRYING THE SOLVENT FROM THE POLYMER-GRAPHITE COATING A AP-
Claim 2
Independent Claim
100 words
A METHOD FOR FORMING A LOW FRICTION SEAL COATING ON A RUBBING SEAL SURFACE FOR A CERAMIC REGENERATOR CORE COMPRISING THE STEPS OF MIXING A POLYARYSULFONE POLYMER WITH A GRAPHITE LUBRICANT WITH A PROPORTION OF APPROXIMATELY 35% POLYMER BY WEIGHT AND 65% GRAPHITE BY WEIGHT IN A SOLVENT, PREPARING A BOND COATING ON THE SEAL SURFACE BY APPLYING A MIXTURE OF APPROXIMATELY 80% NICKEL BY WEIGHT AND 20% CHROMIUM BY WEIGHT ALLOY POWDER TO THE SURFACE OF THE SEAL, APPLYING A THIN COATING OF THE POLYMERGRAPHITE MIXTURE TO THE BOND COATING, DRYING THE SOLVENT FROM THE POLYMER-GRAPHITE COATING A AP-
Claim 3
Independent Claim
165 words
A method for forming a low friction seal coating on a rubbing seal surface for a ceramic regenerator core comprising the steps of mixing a polyarylsulfone with a graphite-boron nitride lubricant with a proportion of approximately 40% polymer, 40% graphite by weight and 20% boron nitride by weight, preparing a bond coating on a sealed surface by applying a mixture of approximately 80% nickel by weight and 20% chromium by weight alloy powder to the surface of the seal, applying a thin coating of the polymer-graphite boron-nitride mixture to the bond coating, drying the polymer-graphite boron-nitride coating at approximately 250* to 300*F for a least 15 minutes, curing the coating at approximately 400* to 500* for approximately one-half hour to one hour and pressure laminating the coating at a temperature of approximately 500*F to 800*F for approximately one-half hour to one hour with a pressure of approximately 800 to 1,500 psi, and slowly cooling the coating and grinding the coating to a smooth surface finish.
Claim 4
Independent Claim
165 words
A method for forming a low friction seal coating on a rubbing seal surface for a ceramic regenerator core comprising the steps of mixing a polyarylsulfone with a graphite-boron nitride lubricant with a proportion of approximately 40% polymer, 40% graphite by weight and 20% boron nitride by weight, preparing a bond coating on a sealed surface by applying a mixture of approximately 80% nickel by weight and 20% chromium by weight alloy powder to the surface of the seal, applying a thin coating of the polymer-graphite boron-nitride mixture to the bond coating, drying the polymer-graphite boron-nitride coating at approximately 250* to 300*F for a least 15 minutes, curing the coating at approximately 400* to 500* for approximately one-half hour to one hour and pressure laminating the coating at a temperature of approximately 500*F to 800*F for approximately one-half hour to one hour with a pressure of approximately 800 to 1,500 psi, and slowly cooling the coating and grinding the coating to a smooth surface finish.
Claim 5
Independent Claim
115 words
A method for preparing a lubrication and sealing surface on a rotary ceramic regenerator seal, said seal having a flat seal surface made of chrome stainless steel, applying a bond coating to the seal surface, said bond coating comprising a nickel-chromium alloy powder, mixing a polyarylsulfone powder, boron nitride and graphite in the proportions by weight of approximately 40% to 20% to 40%, adding a solvent to the mixture to form a slurry, spreading the slurry into thin sheets, drying and pressure moldIng the thin sheet coating to the bond coating at an elevated temperature about 400* and below 700*, cooling the seal and the applied coating, and finish grinding the surface of the coating.
Claim 6
Independent Claim
115 words
A method for preparing a lubrication and sealing surface on a rotary ceramic regenerator seal, said seal having a flat seal surface made of chrome stainless steel, applying a bond coating to the seal surface, said bond coating comprising a nickel-chromium alloy powder, mixing a polyarylsulfone powder, boron nitride and graphite in the proportions by weight of approximately 40% to 20% to 40%, adding a solvent to the mixture to form a slurry, spreading the slurry into thin sheets, drying and pressure moldIng the thin sheet coating to the bond coating at an elevated temperature about 400* and below 700*, cooling the seal and the applied coating, and finish grinding the surface of the coating.