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US3928241A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalysts for purifying exhaust gas

Assignee: Toyota Motor Corp
•
Filing: 1973-02-12
•
Granted: 1975-12-23
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Expires: 1993-02-12
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Abstract

Abstract Exhaust gas purifying catalysts characterized in that alloys comprising 0.1-40% of Cu and the balance of Ni and/or Fe by weight as fundamental components are shaped as desired and are activated, at least partially, by providing their surfaces with oxidized enriched Cu layers thicker than 10 Beta in the oxidization atmosphere or by partially reducing the oxidized layers with hydrogen gas at high temperature.

Inventors

  • 👤 Itaru Niimi
  • 👤 Yasuhisa Kaneko
  • 👤 Akiyoshi Morita
  • 👤 Yasuo Nemoto
  • 👤 Mitsuyoshi Sato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 20:36
CPC Classifications
C; C22; C22C; C22C38/00; C22C38/18; C22C38/40; C22C38/42; B; B01; B01D; B01D53/00; B01D53/34; B01D53/92; B01D53/94; B01D53/9404; B01D53/9409; B01D53/9413; B01J; B01J23/00; B01J23/70; B01J23/74; B01J23/755; B01J23/76; B01J23/84; B01J23/85; B01J23/86; B01J23/868; B01J37/00; B01J37/16; B01J37/18; B01D2255/00; B01D2255/20; B01D2255/207; B01D2255/20738; B01D2255/20746; B01D2255/20753; B01D2255/20761; B01D2255/20784

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 90 words
AN EXHAUST GAS PURIFYING CATALYST COMPRISING AN ALLOY CONSISTING ESSENTIALLY OF 0.1-40% CU AND THE BALANCE OF AT LEAST ONE OF THE GROUP CONSISTING OF NI, FE, AND A COMBINATION OF NI AND FE BY WEIGHT AS FUNDAMENTAL COMPONENTS, AND INCLUDING A SURFACE FORMED BY FIRST OXIDIZING THE ALLOY BY HEATING AT 700*C.-1100*C. IN AN OXIDIZING ATMOSPHERE FOR 1/2 TO 24 HOURS TO PROVIDE AN OXIDIZED LAYER AT LEAST 10$ IN A THICKNESS, AND THEREAFTER REDUCING THE OXIDIZED LAYER IN A REDUCING TAMOSPHERE AT APPROXIMATELY 800*C. FOR ABOUT 2 HOURS.
Claim 2
Dependent Claim 90 words
AN EXHAUST GAS PURIFYING CATALYST COMPRISING AN ALLOY CONSISTING ESSENTIALLY OF 0.1-40% CU AND THE BALANCE OF AT LEAST ONE OF THE GROUP CONSISTING OF NI, FE, AND A COMBINATION OF NI AND FE BY WEIGHT AS FUNDAMENTAL COMPONENTS, AND INCLUDING A SURFACE FORMED BY FIRST OXIDIZING THE ALLOY BY HEATING AT 700*C.-1100*C. IN AN OXIDIZING ATMOSPHERE FOR 1/2 TO 24 HOURS TO PROVIDE AN OXIDIZED LAYER AT LEAST 10$ IN A THICKNESS, AND THEREAFTER REDUCING THE OXIDIZED LAYER IN A REDUCING TAMOSPHERE AT APPROXIMATELY 800*C. FOR ABOUT 2 HOURS.
Claim 3
Dependent Claim 25 words
An exhaust gas purifying catalyst according to claim 1 including 40% or less of at least one of the group consisting of Co and Cr.
Claim 4
Dependent Claim 91 words
A process of producing a catalyst for purifying exhaust gas which comprises shaping an alloy as desired containing 0.1 - 40% of Cu and the balance of at least one of Ni and Fe as fundamental components and forming an oxidized layer of more than 10 Mu in thickness on the surface of said shaped alloy by heating same at 800*- 1300*C. in an oxidization atmosphere for 3 - 24 hours, and thereafter reducing the oxidizing layer by heating same in a reducing atmosphere at approximately 800*C. for about 2 hours.
Claim 5
Dependent Claim 91 words
A process of producing a catalyst for purifying exhaust gas which comprises shaping an alloy as desired containing 0.1 - 40% of Cu and the balance of at least one of Ni and Fe as fundamental components and forming an oxidized layer of more than 10 Mu in thickness on the surface of said shaped alloy by heating same at 800*- 1300*C. in an oxidization atmosphere for 3 - 24 hours, and thereafter reducing the oxidizing layer by heating same in a reducing atmosphere at approximately 800*C. for about 2 hours.

References Cited (Backward Citations)

US2564844A Cited
US3206414A Cited
US3565574A Cited
US3718733A Cited
US3699683A Cited
US3773894A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-22 1979-06-23 1979-12-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-22 1983-06-23 1983-12-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-22 1987-06-23 1987-12-23 $7700.00 Window Closed / Lapsed

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