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US3928230A Expired / Lapsed US ⏱️ 0.0 years remaining

Encapsulation of fluids and solids

Assignee: Magnesium Elektron Ltd
•
Filing: 1973-05-22
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Granted: 1975-12-23
•
Expires: 1993-05-22
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Abstract

Abstract The present invention relates to the microencapsulation, capsule diameter 1 to 500 micron, of fluids and solids and is particularly suitable for the formation of capsules having walls of epoxy and like polymers which, as is known, are inert to most chemicals, are not soluble in or permeable to a wide range of fluids and have high static and flexural strength characteristics.

Inventors

  • 👤 William Unsworth
  • 👤 Graham Harry Helsby

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 10:27
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; B; B01; B01J; B01J13/00; B01J13/02; B01J13/06; B01J13/14; B01J13/18; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2984; Y10T428/2985; Y10T428/2987; Y10T428/2989

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 97 words
A PROCESS FOR THE ENCAPSULATION OF FLUIDS AND SOLIDS COMPRISING: DISSOLVING A WATER INSOLUBLE POLYMERISABLE EPOXY MONOMER IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN FOR THE MONOMER; DISPERSING THE MONOMER SOLUTION IN WATER; DISPERSING IN THE AQUEOUS DISPERSION THE SUBSTANCE TO BE ENCAPSULATED; MIXING INTO THE RESULTING DISPERSION A SOLUTION OF A POLYMERISING AGENT EFFECTIVE TO POLYMERISE SAID EPOXY MONOMER IN THE PRESENCE OF WATER, SAID POLYMERISING AGENT BEING IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN THE POLYMERISING AGENT; AND CONTINUING THE MIXING UNTIL POLYMERISATION OF THE MONOMER IS SUBSTANTIALLY COMPLETE.
Claim 2
Dependent Claim 97 words
A PROCESS FOR THE ENCAPSULATION OF FLUIDS AND SOLIDS COMPRISING: DISSOLVING A WATER INSOLUBLE POLYMERISABLE EPOXY MONOMER IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN FOR THE MONOMER; DISPERSING THE MONOMER SOLUTION IN WATER; DISPERSING IN THE AQUEOUS DISPERSION THE SUBSTANCE TO BE ENCAPSULATED; MIXING INTO THE RESULTING DISPERSION A SOLUTION OF A POLYMERISING AGENT EFFECTIVE TO POLYMERISE SAID EPOXY MONOMER IN THE PRESENCE OF WATER, SAID POLYMERISING AGENT BEING IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN THE POLYMERISING AGENT; AND CONTINUING THE MIXING UNTIL POLYMERISATION OF THE MONOMER IS SUBSTANTIALLY COMPLETE.
Claim 3
Dependent Claim 39 words
A process according to claim 1, in which after the substance to be encapsulated has been added to and dispersed in tHe aqueous monomer solution, the resulting dispersion is allowed to stabilise before the polymerising agent is gradually added.
Claim 4
Dependent Claim 24 words
A process according to claim 1, in which the water contains a suspending agent which will assist in maintaining the required degree of dispersion.
Claim 5
Dependent Claim 23 words
A process according to claim 3, in which the suspending agent is selected from the group consisting of gelatin, methyl cellulose and acacia.
Claim 6
Dependent Claim 44 words
A process according to claim 1, in which the solvent having a higher affinity for water than the monomer consists of at least one of the solvents selected from the group consisting of acetone, diethylene glycol, dioxan, tetrahydrofuran and low molecular weight aliphatic alcohols.
Claim 7
Dependent Claim 23 words
A process according to claim 1, in which the polymerising agent is selected from the group consisting of a polyamine and a polyamide.
Claim 8
Dependent Claim 24 words
A process according to claim 6, in which the polymerising agent is selected from the group consisting of dicyandiamide, triethylenetetramine, a diethylaminopropylamine and 4,4''-diaminodiphenylmethane.
Claim 9
Dependent Claim 19 words
A process according to claim 1, in which the polymerising agent is an adduct of a polyamine and phenolformaldehyde.
Claim 10
Dependent Claim 25 words
A process according to claim 8, in which the adduct is selected from the group consisting of isophorone diamine phenol-formaldehyde and trimethyl hexamethylene diamine phenol-formaldehyde.
Claim 11
Dependent Claim 40 words
A process according to claim 1, in which the solvent for the polymerising agent consists of at least one of the solvents selected from the group consisting of acetone, diethylene glycol, dioxan, tetrahydrofuran and a low molecular weight aliphatic alcohol.
Claim 12
Dependent Claim 103 words
A PROCESS FOR THE ENCAPSULATION OF FLUIDS AND SOLIDS COMPRISING: DISPERSING IN WATER THE SUBSTANCE TO BE ENCAPSULATED; DISSOLVING A WATER INSOLUBLE POLYMERISABLE EPOXY MONOMER IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN THE MONOMER; DISPERSING THE MONOMER SOLUTION IN THE AQUEOUS DISPERSION OF THE SUBSTANCE; MIXING WITH THE RESULTING DISPERSION OF MONOMER AND SUBSTANCE A SOLUTION OF A POLYMERSING AGENT EFFECTIVE TO POLYMERISE SAID EPOXY MONOMER IN THE PRESENCE OF WATER SAID POLYMERISING AGENT BEING IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN FOR THE POLYMERISING AGENT; AND CONTINUING THE MIXING UNTIL POLYMERISATION OF THE MONOMER IS COMPLETE.
Claim 13
Dependent Claim 103 words
A PROCESS FOR THE ENCAPSULATION OF FLUIDS AND SOLIDS COMPRISING: DISPERSING IN WATER THE SUBSTANCE TO BE ENCAPSULATED; DISSOLVING A WATER INSOLUBLE POLYMERISABLE EPOXY MONOMER IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN THE MONOMER; DISPERSING THE MONOMER SOLUTION IN THE AQUEOUS DISPERSION OF THE SUBSTANCE; MIXING WITH THE RESULTING DISPERSION OF MONOMER AND SUBSTANCE A SOLUTION OF A POLYMERSING AGENT EFFECTIVE TO POLYMERISE SAID EPOXY MONOMER IN THE PRESENCE OF WATER SAID POLYMERISING AGENT BEING IN A SOLVENT HAVING A HIGHER AFFINITY FOR WATER THAN FOR THE POLYMERISING AGENT; AND CONTINUING THE MIXING UNTIL POLYMERISATION OF THE MONOMER IS COMPLETE.
Claim 14
Dependent Claim 39 words
A process according to claim 11, in which after the substance to be encapsulated has been added to and dispersed in the aqueous monomer solution, the resulting dispersion is allowed to stabilise before the polymerising agent is gradually added.
Claim 15
Dependent Claim 24 words
A process according to claim 11, in which the water contains a suspendidng agent which will assist in maintaining the required degree of dispersion.
Claim 16
Dependent Claim 23 words
A process according to claim 13, in which the suspending agent is selected from the group consisting of gelatin, methyl cellulose and acacia.
Claim 17
Dependent Claim 44 words
A process according to claim 11, in which the solvent having a higher affinity for water than the monomer consists of at least one of the solvents selected from the group consisting of acetone, diethylene glycol, dioxan, tetrahydrofuran and low molecular weight aliphatic alcohols.
Claim 18
Dependent Claim 23 words
A process according to claim 11, in which the polymerising agent is selected from the group consisting of a polyamine and a polyamide.
Claim 19
Dependent Claim 24 words
A process according to claim 11, in which the polymerising agent is selected from the group consisting of dicyandiamide, triethylenetetramine, a diethylaminopropylamine and 4,4''-diaminodiphenylmethane.
Claim 20
Dependent Claim 19 words
A process according to claim 11, in which the polymerising agent is an adduct of a polyamine and phenol-formaldehyde.
Claim 21
Dependent Claim 25 words
A process according to claim 18, in which the adduct is selected from the group consisting of isophorone diamine phenol-formaldehyde and trimethyl hexamethylene diamine phenol-formaldehyde.
Claim 22
Dependent Claim 40 words
A process according to claim 11, in which the solvent for the polymerising agent consists of at least one of the solvents selected fRom the group consisting of acetone, diethylene glycol, dioxan, tetrahydrofuran and a low molecular weight aliphatic alcohol.
Claim 23
Dependent Claim 99 words
A process for producing capsules having walls of epoxy material and containing a fluid or solid, which comprises dissolving an epoxy monomer in a solvent having a higher affinity for water than the monomer, dispersing the monomer solution in water, dispersing in the aqueous solution a fluid or solid, mixing with the resulting dispersion a solution of a polymerising agent selected from the group consisting of polyamines, polyamides and adducts of polyamines and phenolformaldehyde in a solvent having a higher affinity for water than the polymerising agent, and continuing the mixing until polymerisation of the monomer is substantially complete.
Claim 24
Dependent Claim 99 words
A process for producing capsules having walls of epoxy material and containing a fluid or solid, which comprises dissolving an epoxy monomer in a solvent having a higher affinity for water than the monomer, dispersing the monomer solution in water, dispersing in the aqueous solution a fluid or solid, mixing with the resulting dispersion a solution of a polymerising agent selected from the group consisting of polyamines, polyamides and adducts of polyamines and phenolformaldehyde in a solvent having a higher affinity for water than the polymerising agent, and continuing the mixing until polymerisation of the monomer is substantially complete.
Claim 25
Dependent Claim 33 words
A process according to claim 21, in which the particle size of the dispersed fluid or solid is such that the epoxy polymer walled capsules obtained have diameters from 1 to 500 microns.
Claim 26
Dependent Claim 97 words
A process for the encapsulation of fluids and solids comprising dispersing in water the substance to be encapsulated, dissolving an epoxy monomer in a solvent having a higher affinity for water than the monomer, dispersing the monomer solution in the aqueous dispersion of the substance, mixing with the resulting dispersion of monomer and substance a solution of a polymerising agent selected from the group consisting of polyamines, polyamides and polyamine phenolformaldehyde adducts in a solvent having a higher affinity for water than for the polymerising agent, and continuing the mixing until polymerisation of the monomer is complete.
Claim 27
Dependent Claim 97 words
A process for the encapsulation of fluids and solids comprising dispersing in water the substance to be encapsulated, dissolving an epoxy monomer in a solvent having a higher affinity for water than the monomer, dispersing the monomer solution in the aqueous dispersion of the substance, mixing with the resulting dispersion of monomer and substance a solution of a polymerising agent selected from the group consisting of polyamines, polyamides and polyamine phenolformaldehyde adducts in a solvent having a higher affinity for water than for the polymerising agent, and continuing the mixing until polymerisation of the monomer is complete.
Claim 28
Dependent Claim 33 words
The process according to claim 23, in which the particle size of the dispersed fluid or solid is such that the epoxy polymer walled capsules obtained have diameters from 1 to 500 microns.
Claim 29
Dependent Claim 98 words
A process for the encapsulation of fluids and solids comprising: dissolving a water insoluble polymerisable epoxy monomer in a solvent having a high affinity for water than for the monomer; dispersing the monomer solution in water; dispersing in the aqueous dispersion the substance to be encapsulated and simultaneously mixing into the dispersion a solution of a polymerising agent effective to polymerise said epoxy monomer in the presence of water, said polymerising agent being in a solvent having a higher affinity for water than the polymerising agent; and continuing the mixing until polymerisation of the monomer is substantially complete.
Claim 30
Dependent Claim 98 words
A process for the encapsulation of fluids and solids comprising: dissolving a water insoluble polymerisable epoxy monomer in a solvent having a high affinity for water than for the monomer; dispersing the monomer solution in water; dispersing in the aqueous dispersion the substance to be encapsulated and simultaneously mixing into the dispersion a solution of a polymerising agent effective to polymerise said epoxy monomer in the presence of water, said polymerising agent being in a solvent having a higher affinity for water than the polymerising agent; and continuing the mixing until polymerisation of the monomer is substantially complete.
Claim 31
Dependent Claim 99 words
A process for the encapsulation of fluids and solids comprising: dispersing in water the substance to be encapsulated; dissolving a water insoluble polymerisable epoxy monomer in a solvent having a higher affinity for water than the monomer; dispersing the monomer solution in the aqueous dispersion of the substance and simultaneously mixing with the dispersion a solution of a polymerising agent effective to polymerise said epoxy in the presence of water, said polymerising agent being in a solvent having a higher affinity for water than for the polymerising agent; and continuing the mixing until polymerisation of the monomer is complete.
Claim 32
Dependent Claim 99 words
A process for the encapsulation of fluids and solids comprising: dispersing in water the substance to be encapsulated; dissolving a water insoluble polymerisable epoxy monomer in a solvent having a higher affinity for water than the monomer; dispersing the monomer solution in the aqueous dispersion of the substance and simultaneously mixing with the dispersion a solution of a polymerising agent effective to polymerise said epoxy in the presence of water, said polymerising agent being in a solvent having a higher affinity for water than for the polymerising agent; and continuing the mixing until polymerisation of the monomer is complete.

References Cited (Backward Citations)

US3055433A Cited
US3006877A Cited
US3268468A Cited
US3415758A Cited
US3432327A Cited
US3544517A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-22 1979-06-23 1979-12-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-22 1983-06-23 1983-12-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-22 1987-06-23 1987-12-23 $7700.00 Window Closed / Lapsed

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