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US3928176A Expired / Lapsed US ⏱️ 0.0 years remaining

Heavy crude conversion

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1974-04-01
•
Granted: 1975-12-23
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Expires: 1994-04-01
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Abstract

Abstract A process for the hydroconversion and hydrodenitrogenation of 1050*F.+ heavy crudes and residua. Hydroconversion of the 1050*F.+ materials is conducted in a first or initial reaction zone with a large pore catalyst to provide increased 1050*F.-or gas oil yield of high nitrogen content, and the product is treated in a subsequent reaction zone with an aluminum phosphate catalyst. The process combination provides overall increased gas oil yield of low nitrogen content.

Inventors

  • 👤 Glen P Hamner
  • 👤 Mamerto G Luzarraga
  • 👤 Jr Alto Nelson Stuckey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 12:05
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/14; B01J27/186; B01J27/188; B01J35/00; B01J35/60; C; C10; C10G; C10G65/00; C10G65/02; C10G65/04; C10G65/12; B01J35/61; B01J35/615; B01J35/63; B01J35/633; B01J35/635; B01J35/64; B01J35/647

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 360 words
IN A PROCESS FOR UPGRADING THE 1050*F. + MATERIALS OF A METALS CONTAINING HEAVY CRUDE OR RESIDUA BY CONVERSION OF THE 1050*F.+ MATERIALS TO PRODUCE 1050*F.- MATERIALS, THE IMPROVED COMBINATION COMPRISING CONTACTING SAID HEAVY CRUDE OR RESIDUA IN AN INITIAL REACTION ZONE, IN THE PRESENCE OF ADDED HYDROGEN, WITH A CATALYST CHARACTERIZED AS COMPRISING A COMPOSITE OF FROM ABOUT 5 TO ABOUT 30 PERCENT OF A GROUP VIB METAL, OR COMPOUND THEREOF, FROM ABOUT 1 TO ABOUT 12 PERCENT OF A GROUP VII METAL, OR COMPOUND THEREOF, OR ADMIXTURE OF SAID GROUP VIB AND GROUP VIII METALS, OR COMPOUNDS THEREOF, AND A POROUS INORGANIC OXIDE SUPPORT, SAID CATALYST INCLUDING A COMBINATION OF PROPERTIES COMPRISING AT LEAST ABOUT 50 PERCENT OF ITS TOTAL PORE VOLUME OF ABSOLUTE PORE DIAMETER TERS RANGING FROM ABOUT 200A TO ABOUT 300A, AND LESS THAN ABOUT 20 PERCENT OF ITS TOTAL PORE VOLUME ARE OF ABOSLUTE PORE DIAMETERS RANGING FROM 0 TO ABOUT 100A, A SURFACE AREA RANGING AT LEAST ABOUT 200 M2/G TO ABOUT 600 M2/G AND A PORE VOLUME RANGING FROM ABOUT 0.8CC/G TO ABOUT 3.0 CC/G, AT SEVERITY SUFFICIENT TO CONVERT AT LEAST ABOUT 30 PERCENT OF THE 1050*F + MATERIAL TO 1050*F.MATERIAL, WHILE REMOVING AT LEAST ABOUT 75 PERCENT OF THE HEAVY METALS FROM THE FEED, AND CONTACTING PRODUCT OF SAID INITIAL REACTION ZONE IN A SUBSEQUENT REACTION ZONE, IN THE PRESENCE OF ADDED HYDROGEN, WITH A CATALYST WHICH CONTAINS A METAL HYDROGENATION COMPONENT, AND ABOVE ABOUT 30 PERCENT ALUMINUM PHOSPHATE, BASED ON THE WEIGHT OF THE CATALYST (DRY BASIS) EXCLUSIVE OF THE HYDROGENATION COMPONENT, SAID CATALYST HAVING AT LAST ABOUT 90 PERCENT OF ITS TOTAL PORE VOLUME OF ABSOLUTE DIAMETER WITHIN THE RANGE OF ABOUT 15A TO ABOUT 100A, A SURFACE AREA RANGING FROM ABOUT 200M2/G TO ABOUT 600M2/G AND A PORE VOLUME RANGING FROM ABOUT 0.25 TO ABOUT 0.75 CC/G, AND THE REACTION IS CONDUCTED AT SEVERITIES SUFFICIENT TO HYDROGENITROGENATE THE 1050*F.FRACTION OF THE PRODUCT OF SAID INITIAL REACTION ZONE FED THERETO TO THE EXTENT OF AT LEAST ABOUT 30 PERCENT, BASED ON THE WEIGHT OF TOTAL NITROGEN CONTAINED IN THE REACTION MIXTURE, ON THE NITROGEN BEING ELIMINATED AS AMMONIA.
Claim 2
Dependent Claim 360 words
IN A PROCESS FOR UPGRADING THE 1050*F. + MATERIALS OF A METALS CONTAINING HEAVY CRUDE OR RESIDUA BY CONVERSION OF THE 1050*F.+ MATERIALS TO PRODUCE 1050*F.- MATERIALS, THE IMPROVED COMBINATION COMPRISING CONTACTING SAID HEAVY CRUDE OR RESIDUA IN AN INITIAL REACTION ZONE, IN THE PRESENCE OF ADDED HYDROGEN, WITH A CATALYST CHARACTERIZED AS COMPRISING A COMPOSITE OF FROM ABOUT 5 TO ABOUT 30 PERCENT OF A GROUP VIB METAL, OR COMPOUND THEREOF, FROM ABOUT 1 TO ABOUT 12 PERCENT OF A GROUP VII METAL, OR COMPOUND THEREOF, OR ADMIXTURE OF SAID GROUP VIB AND GROUP VIII METALS, OR COMPOUNDS THEREOF, AND A POROUS INORGANIC OXIDE SUPPORT, SAID CATALYST INCLUDING A COMBINATION OF PROPERTIES COMPRISING AT LEAST ABOUT 50 PERCENT OF ITS TOTAL PORE VOLUME OF ABSOLUTE PORE DIAMETER TERS RANGING FROM ABOUT 200A TO ABOUT 300A, AND LESS THAN ABOUT 20 PERCENT OF ITS TOTAL PORE VOLUME ARE OF ABOSLUTE PORE DIAMETERS RANGING FROM 0 TO ABOUT 100A, A SURFACE AREA RANGING AT LEAST ABOUT 200 M2/G TO ABOUT 600 M2/G AND A PORE VOLUME RANGING FROM ABOUT 0.8CC/G TO ABOUT 3.0 CC/G, AT SEVERITY SUFFICIENT TO CONVERT AT LEAST ABOUT 30 PERCENT OF THE 1050*F + MATERIAL TO 1050*F.MATERIAL, WHILE REMOVING AT LEAST ABOUT 75 PERCENT OF THE HEAVY METALS FROM THE FEED, AND CONTACTING PRODUCT OF SAID INITIAL REACTION ZONE IN A SUBSEQUENT REACTION ZONE, IN THE PRESENCE OF ADDED HYDROGEN, WITH A CATALYST WHICH CONTAINS A METAL HYDROGENATION COMPONENT, AND ABOVE ABOUT 30 PERCENT ALUMINUM PHOSPHATE, BASED ON THE WEIGHT OF THE CATALYST (DRY BASIS) EXCLUSIVE OF THE HYDROGENATION COMPONENT, SAID CATALYST HAVING AT LAST ABOUT 90 PERCENT OF ITS TOTAL PORE VOLUME OF ABSOLUTE DIAMETER WITHIN THE RANGE OF ABOUT 15A TO ABOUT 100A, A SURFACE AREA RANGING FROM ABOUT 200M2/G TO ABOUT 600M2/G AND A PORE VOLUME RANGING FROM ABOUT 0.25 TO ABOUT 0.75 CC/G, AND THE REACTION IS CONDUCTED AT SEVERITIES SUFFICIENT TO HYDROGENITROGENATE THE 1050*F.FRACTION OF THE PRODUCT OF SAID INITIAL REACTION ZONE FED THERETO TO THE EXTENT OF AT LEAST ABOUT 30 PERCENT, BASED ON THE WEIGHT OF TOTAL NITROGEN CONTAINED IN THE REACTION MIXTURE, ON THE NITROGEN BEING ELIMINATED AS AMMONIA.
Claim 3
Dependent Claim 44 words
The process of claim 1 wherein from about 40 percent to about 60 percent of the 1050*F.+ material is converted to 1050*F.- in the initial reaction zone, and from about 80 percent to about 95 percent of the metals are removed from the feed.
Claim 4
Dependent Claim 17 words
The process of claim 1 wherein the feed to the initial reaction zone is characterized as follows:
Claim 5
Dependent Claim 17 words
The process of claim 1 wherein the product of the initial reaction zone is characterized as follows:
Claim 6
Dependent Claim 21 words
The process of claim 1 wherein the conditions of the reaction conducted in the initial reaction zone are characterized as follows:
Claim 7
Dependent Claim 93 words
The process of claim 1 wherein the catalyst comprises a combination of properties wherein at least about 75 percent of the total pore volume of said catalyst of the initial reaction zone is of pore diameter ranging from about 200A to about 300A and less than about 10 percent of its total pore volume are of absolute pore diameters ranging from 0 to about 100A, and has a surface area ranging at least about 250 m2/g to about 450 m2/g and a pore volume ranging from about 1.1 cc/g to about 1.9 cc/g.
Claim 8
Dependent Claim 25 words
The process of claim 1 wherein the Group VI metal of the catalyst is molybdenum, and the Group VIII metal of the catalyst is cobalt.
Claim 9
Dependent Claim 27 words
The process of claim 1 wherein, of the total pore volume of the catalyst of the initial reaction zone, the pore size diameters thereof are as follows:
Claim 10
Dependent Claim 27 words
The process of claim 1 wherein, of the total pore volume of the catalyst of the initial reaction zone, the pore size diameters thereof are as follows:
Claim 11
Dependent Claim 58 words
The process of claim 1 wherein said catalyst of said initial reaction zone comprises from about 10 to about 20 percent of a Group VIB metal, or compound thereof, and from about 4 to about 8 perCent of a Group VIII metal, or compound thereof, or admixture of said Group VIB and Group VIII metals, or compounds thereof.
Claim 12
Dependent Claim 15 words
The process of claim 10 wherein the product of the reaction is characterized as follows:
Claim 13
Dependent Claim 15 words
The process of claim 10 wherein the product of the reaction is characterized as follows:
Claim 14
Dependent Claim 39 words
The process of claim 1 wherein said subsequent reaction zone is operated at severities sufficient to hydrodenitrogenate, and eliminate, from about 40 percent to about 90 percent of the total nitrogen of the 1050*F.- portion of the reaction mixture.
Claim 15
Dependent Claim 18 words
The process of claim 1 wherein the hydrodenitrogenated product of said subsequent reaction zone is characterized as follows:
Claim 16
Dependent Claim 15 words
The process of claim 1 wherein the product of the reaction is characterized as follows:
Claim 17
Dependent Claim 15 words
The process of claim 1 wherein the conditions of the reaction are characterized as follows:
Claim 18
Dependent Claim 15 words
The process of claim 1 wherein the conditions of the reaction are characterized as follows:
Claim 19
Dependent Claim 19 words
The process of claim 1 wherein the catalyst contains from about 30 percent to about 100 percent aluminum phosphate.
Claim 20
Dependent Claim 19 words
The process of claim 1 wherein the catalyst contains from about 70 percent to about 80 percent aluminum phosphate.
Claim 21
Dependent Claim 58 words
The process of claim 1 wherein the alumina phosphate catalyst comprises at least about 99 percent of its total pore volume of absolute diameter within the range of from about 15A to about 100A, a surface area ranging from about 350 m2/g to about 500 m2/g and a pore volume ranging from about 0.4 to about 0.8 cc/g.

References Cited (Backward Citations)

US2441297A Cited
US3125510A Cited
US3393148A Cited
US3294659A Cited
US3446730A Cited
US3530066A Cited
US3493517A Cited
US3749664A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-22 1979-06-23 1979-12-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-22 1983-06-23 1983-12-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-22 1987-06-23 1987-12-23 $7700.00 Window Closed / Lapsed

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