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US3925511A Expired / Lapsed US ⏱️ 0.0 years remaining

Metallation of polymers and subsequent reaction to form modified or grafted polymers

Assignee: Uniroyal Chemical Co Inc
•
Filing: 1973-08-27
•
Granted: 1975-12-09
•
Expires: 1993-08-27
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Abstract

Abstract Polymers containing activated hydrogen atoms (e.g., polybutadiene) are metallated by reaction with (A) an organolithium compound (e.g., n-butyllithium) and (B) a soluble complex of a potassium or sodium alkyl-phenolate which is a reaction product of (I) an alkyl-phenol of the formula WHERE R'' is alkyl containing at least 8 carbon atoms and y is from 1 to 3, with (II) an alkali metal compound MOR'''' where R'''' is hydrogen or an aliphatic, cycloaliphatic or aromatic radical and M is potassium or sodium. An example is an alkane-soluble complex of the potassium salt (M K) of p-nonyl phenol (R'' nonyl; y 1) with water (R'''' H) formed by reaction of (I) pnonyl phenol with (II) potassium hydroxide in heptane (the water formed as a by-product in the reaction is retained as part of the soluble complex). The thus-metallated polymer may be reacted with a polymerizable compound (e.g., styrene) to form a graft copolymer useful in high impact compositions. Alternatively the metallated polymer may be reacted with a non-polymerizable compound to produce a chemically modified polymer (e.g., reaction with CO2 produces a carboxylated polymer; reaction with ethylene oxide produces hydroxyethylated polymer).

Inventors

  • 👤 Frederick C Loveless

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 15:03
CPC Classifications
C; C08; C08F; C08F279/00; C08F279/02; C08C; C08C19/00; C08C19/26

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 93 words
A METHOD OF MELTING A POLYMER HAVING ACTIVATED HYDROGEN ATOMS WHICH IS A POLYMER OF A CONJUGATED DIENE COMPRISING CONTACTING A SOLUTION OF SAID POLYMER IN AN INERT LIQUID HYDROCARBON SOLVENT,SELECTED FROM THE GROUP CONSISTING OF A SATURATED ALIPHATIC SOLVENT AND BENZENE WITH A. AN ORGANOLITHIUM COMPOUND HAVING THE FORMULA RLI WHEREIN R IS A HYDROCARBON RADICAL SELECTED FROM THE GROUP CONSISTING OF ALIPHATIC, CYCLOALIPHATIC AND AROMATIC RADICALS AND B. A HYDROCARBON-SOLUBLE COCATALYST COMPLEX OF A POTASSIUM OR SODIUM ALKYLPHENOLATE WHICH IS A REACTION PRODUCT OF (I) A HYDROCARBON-SOLUBLE ALKYLPHENOL OF THE FORMULA
Claim 2
Independent Claim 93 words
A METHOD OF MELTING A POLYMER HAVING ACTIVATED HYDROGEN ATOMS WHICH IS A POLYMER OF A CONJUGATED DIENE COMPRISING CONTACTING A SOLUTION OF SAID POLYMER IN AN INERT LIQUID HYDROCARBON SOLVENT,SELECTED FROM THE GROUP CONSISTING OF A SATURATED ALIPHATIC SOLVENT AND BENZENE WITH A. AN ORGANOLITHIUM COMPOUND HAVING THE FORMULA RLI WHEREIN R IS A HYDROCARBON RADICAL SELECTED FROM THE GROUP CONSISTING OF ALIPHATIC, CYCLOALIPHATIC AND AROMATIC RADICALS AND B. A HYDROCARBON-SOLUBLE COCATALYST COMPLEX OF A POTASSIUM OR SODIUM ALKYLPHENOLATE WHICH IS A REACTION PRODUCT OF (I) A HYDROCARBON-SOLUBLE ALKYLPHENOL OF THE FORMULA
Claim 3
Dependent Claim 12 words
A method as in claim 1 where the said polymer is polybutadiene.
Claim 4
Dependent Claim 16 words
a method as in claim 1 wherein the inert hydrocarbon solvent is a saturated aliphatic solvent.
Claim 5
Dependent Claim 13 words
A method as in claim 1 wherein the inert hydrocarbon solvent is benzene.
Claim 6
Dependent Claim 13 words
A method as in claim 1 wherein the inert hydrocarbon solvent is n-heptane.
Claim 7
Dependent Claim 13 words
A method as in claim 1 wherein the organolithium compound is an alkyllithium.
Claim 8
Dependent Claim 12 words
A method as in claim 1 wherein the organolithium compound is n-butyllithium.
Claim 9
Dependent Claim 10 words
A method as in claim 1 wherein M is potassium.
Claim 10
Dependent Claim 10 words
A method as in claim 1 where M is sodium.
Claim 11
Dependent Claim 18 words
A method as in claim 1 wherein y is one and R'' is located in the para position.
Claim 12
Dependent Claim 13 words
A method as in claim 1 wherein (B) is potassium p-polyisobutyl phenolate-water complex.
Claim 13
Dependent Claim 13 words
A method as in claim 1 wherien (B) is potassium p-nonyl phenolate-water complex.
Claim 14
Dependent Claim 18 words
A method as in claim 1 wherein (B) is a complex of sodium p-nonyl phenolate and nonyl phenol.
Claim 15
Dependent Claim 17 words
A method as in claim 1 wherein (B) is a complex of potassium p-nonyl phenolate and t-butanol.
Claim 16
Dependent Claim 23 words
A method as in claim 1 wherein the molar ratio of (A) to (B) is within the range of from 2:1 to 1:1.
Claim 17
Dependent Claim 29 words
A method as in claim 1 wherein the said polymer is contacted with (A) and (B) for 1 to 30 hours at a temperature of from 18*C. to 60*C.
Claim 18
Dependent Claim 21 words
A method as in claim 1 wherein the amount of (A) is from 1.0 to 100 moles per mole of polymer.
Claim 19
Dependent Claim 39 words
A method as in claim 1 wherein, subsequent to said metallation, there is added to the resulting solution of metallated polymer an anionically polymerizable monomer whereby a graft copolymer of said polymerizable monomer with said metallateD polymer is formed.
Claim 20
Dependent Claim 12 words
A method as in claim 18 wherein said added monomer is styrene.

References Cited (Backward Citations)

US3492369A Cited
US3627837A Cited
US3634548A Cited
US3781260A Cited
US3781262A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-08 1979-06-09 1979-12-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-08 1983-06-09 1983-12-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-08 1987-06-09 1987-12-09 $7700.00 Window Closed / Lapsed

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