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US3920604A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of powdery, filler-containing rubber mixtures and the use thereof in the manufacture of tire treads

Assignee: Huels AG
•
Filing: 1973-12-05
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Granted: 1975-11-18
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Expires: 1993-12-05
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Abstract

Abstract Discrete, finely divided, tack-free, pourable elastomer particles are prepared from a filler-containing organic solventelastomer suspension containing the elastomer dissolved in a volatile inert organic solvent and a solid, finely divided elastomer filler, by flash evaporation of the organic solvent to form discrete finely divided, tack-free elastomer particles. The process can be applied to solid elastomers or to postpolymerization elastomer solutions, and is particularly suitable for preparing pourable, carbon black containing elastomer particles to be formed into shaped objects such as tires.

Inventors

  • 👤 Gerhard Berg
  • 👤 Karl-Heinz Nordsiek
  • 👤 Neithart Sommer
  • 👤 Egge Barnstedt
  • 👤 Gerhard Cuntze

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 07:49
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/20; C08J3/205; C08J3/21; C08J3/212; C08J2309/00; Y; Y10; Y10S; Y10S152/00; Y10S152/905

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 212 words
A PROCESS FOR THE PREPARATION OF DISCRETE, POURABLE, POWDERY, NON-CAKING FILLER-CONTAINING ELASTOMER PARTICLES HAVING AN ABERAGE DIAMETER OF 10-1000U, WHICH COMPRISES: A. ADMIXING I) A SOLUTION OF AN ELASTOMERIC POLYMER, SAID ELASTOMERIC POLYMER HAVING A SOLUTION VISCOSITY OF 1-7 DL/GM. AMD BEING SELECTED FROM THE GROUP CONSISTING OF POLYBUTADIENES HAVING A VINYL GROUP CONTENT OF FROM 8 TO 50% AND COPOLYMERS OF BUTADIENE WITH 10-60% BY WEIGHT STYRENE IN WHICH THE VINYL GROUP CONTENT IN THE POLYBUTADIENE PRESENT IS FROM 8 TO 30% IN A VOLATILE, INERT ORGANIC SOLVENT WHIEH SOLVENT HAS AN ATMOSPHERIC PRESSURE BOILING POINT OF ABOUT -5* TO +85*C., WITH II) 25-250 PARTS BY WEIGHT PER 100 PARTS BY WEIGHT OF SAID PPLYMER OF A SOLID, FINELY DIVIDED ELASTOMER FILLER SELECTED FROM THE GROUP CONSISTING OF SILICIC ACID AND CARBON BLACK TO FORM A HOMOGENEOUS FLUID MIXTURE CONSISTING ESSENTIALLY OF SAID FILLER AND SAID ELASTOMER SOLUTION: AND B. EXPANDING SAID HOMOGENEOUS FLUID MIXTURE FROM A HIGHER PRESSURE AND AN INITIAL TEMPERATURE OF 50*-280* C. AT WHICH SAID SOLVENT IS IN THE LIQUID PHASE ACROSS A PRESSURE DIFFERENTIAL OF ABOUT 5-20 ATMOSPHERES TO A LOWER PRESSURE AT WHICH SAID SOLVENT FLASH EVAPORATES TO FORM SAID FILLER-CONTAINING ELASTOMER PARTICLES HAVING A RESIDUAL SOLVENT CONTENT OF LESS THAN ABOUT 1% BY WEIGHT.
Claim 2
Dependent Claim 212 words
A PROCESS FOR THE PREPARATION OF DISCRETE, POURABLE, POWDERY, NON-CAKING FILLER-CONTAINING ELASTOMER PARTICLES HAVING AN ABERAGE DIAMETER OF 10-1000U, WHICH COMPRISES: A. ADMIXING I) A SOLUTION OF AN ELASTOMERIC POLYMER, SAID ELASTOMERIC POLYMER HAVING A SOLUTION VISCOSITY OF 1-7 DL/GM. AMD BEING SELECTED FROM THE GROUP CONSISTING OF POLYBUTADIENES HAVING A VINYL GROUP CONTENT OF FROM 8 TO 50% AND COPOLYMERS OF BUTADIENE WITH 10-60% BY WEIGHT STYRENE IN WHICH THE VINYL GROUP CONTENT IN THE POLYBUTADIENE PRESENT IS FROM 8 TO 30% IN A VOLATILE, INERT ORGANIC SOLVENT WHIEH SOLVENT HAS AN ATMOSPHERIC PRESSURE BOILING POINT OF ABOUT -5* TO +85*C., WITH II) 25-250 PARTS BY WEIGHT PER 100 PARTS BY WEIGHT OF SAID PPLYMER OF A SOLID, FINELY DIVIDED ELASTOMER FILLER SELECTED FROM THE GROUP CONSISTING OF SILICIC ACID AND CARBON BLACK TO FORM A HOMOGENEOUS FLUID MIXTURE CONSISTING ESSENTIALLY OF SAID FILLER AND SAID ELASTOMER SOLUTION: AND B. EXPANDING SAID HOMOGENEOUS FLUID MIXTURE FROM A HIGHER PRESSURE AND AN INITIAL TEMPERATURE OF 50*-280* C. AT WHICH SAID SOLVENT IS IN THE LIQUID PHASE ACROSS A PRESSURE DIFFERENTIAL OF ABOUT 5-20 ATMOSPHERES TO A LOWER PRESSURE AT WHICH SAID SOLVENT FLASH EVAPORATES TO FORM SAID FILLER-CONTAINING ELASTOMER PARTICLES HAVING A RESIDUAL SOLVENT CONTENT OF LESS THAN ABOUT 1% BY WEIGHT.
Claim 3
Dependent Claim 17 words
A process according to claim 1, wherein said particles have an average diameter of 250-700 Mu .
Claim 4
Dependent Claim 18 words
A process according to claim 1, wherein said elastomer is obtained by adiabatic polymerization with a lithium-based catalyst.
Claim 5
Dependent Claim 20 words
A process according to claim 3, wherein said elastomer is a block copolymer of butadiene and 10 - 60% styrene.
Claim 6
Dependent Claim 20 words
A process according to claim 3, wherein said elastomer is a random copolymer of butadiene and 5 - 40% sytrene.
Claim 7
Dependent Claim 12 words
A process according to claim 1, wherein said filler is carbon black.
Claim 8
Dependent Claim 17 words
A process according to claim 6, wherein said carbon black is admixed directly into said polymer solution.
Claim 9
Dependent Claim 33 words
A process according to claim 6, wherein said carbon black is admixed as a 5-45% by weight dispersion or suspension in a volatile, inert organic solvent which is miscible with said polymer solvent.
Claim 10
Dependent Claim 29 words
A process according to claim 1, wherein said organic solvent is at least one member selected from the group consisting of alkanes of 4-8 carbon atoms, cyclohexane and butadiene.
Claim 11
Dependent Claim 17 words
A process according to claim 8, wherein said admixture is continuously conducted at a temperature of 100*-200*C.
Claim 12
Dependent Claim 14 words
A process according to claim 1, further comprising molding said particles into shaped objects.
Claim 13
Dependent Claim 13 words
A process according to claim 11, wherein said shaped objects are tire treads.
Claim 14
Dependent Claim 28 words
A process according to claiM 1, further comprising incorporating up to 50 parts by weight of a mineral oil plasticizer into said elastomer solution prior to said admixing.
Claim 15
Dependent Claim 143 words
A process according to claim 3, wherein a. said elastomer solution comprises 10-25% by weight of an elastomer selected from the group consisting of butadiene homopolymers having a vinyl group content of 25-50%, block copolymers of butadiene and 20-50% by weight styrene wherein the polybutadiene component has a vinyl group content of 8-30%, and random copolymers of butadiene and 15-25% by weight styrene wherein the butadiene component has a vinyl group content of 8-30%; b. said elastomer filler comprises 50-150% by weight, based on the elastomer content in said elastomer solution, of said filler as a 10-30% by weight dispersion or suspension in a volatile, inert organic solvent which is miscible with said polymer solvent; c. said admixing is effected continuously at a temperature of 100*-200* C.; and d. said expansion is effected from a pressure of 5-20 atmospheres absolute to atmospheric pressure.

References Cited (Backward Citations)

US3194781A Cited
US3804145A Cited
US3799235A Cited
US3691128A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-11-17 1979-05-19 1979-11-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-11-17 1983-05-19 1983-11-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-11-17 1987-05-19 1987-11-18 $7700.00 Window Closed / Lapsed

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