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US3920404A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst converter

Assignee: Ford Motor Co
•
Filing: 1974-09-11
•
Granted: 1975-11-18
•
Expires: 1994-09-11
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Abstract

Abstract A catalyst converter of the type employing a radial flow catalyst substrate. First and second enclosing can sections define an interior volume sufficiently large to have the radial flow catalyst substrate supported therewithin. Structure is provided for blocking one end of the radial flow catalyst substrate and additional structure is provided for mounting the blocking structure in contact with one end of the catalyst substrate. Support and sealing structures are provided at opposite ends of the enclosed catalyst substrate in order to resiliently cushion the substrate. The structure permits exhaust gases to flow into the interior volume of the catalyst substrate, radially through the substrate and then out to an exhaust pipe. The substrate has catalytically active material thereon for eliminating undesirable components of the gas stream passing through the converter.

Inventors

  • 👤 Haren S Gandhi
  • 👤 Walter K Heintz
  • 👤 Mordecai Shelef

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 21:40
CPC Classifications
F; F01; F01N; F01N3/00; F01N3/08; F01N3/10; F01N3/24; F01N3/28; F01N3/2839; F01N3/2853; B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; F01N3/2803; F01N3/2825; F01N3/2867; F01N2350/00; F01N2350/02; F01N2350/06

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 510 words
A CATALYTIC CONVERTER COMPRISING: A RADIAL FLOW CATALYST SUBSTRATE FORMED AS A CYLINDRICAL BODY OPEN AT BOTH ENDS AND HAVING AN OUTER CIRCUMFERENTIAL SURFACE, AN ANNULAR SURFACE AT OPPOSITE OPEN ENDS THEREOF AND AN ANGULARLY INCLINED SURFACE AT EACH END INTERCONNECTING THE CYLINDRICAL SURFACE WITH EACH OF THE ANNULAR SURFACES; A FIRST CAN SECTION HAVING (A) AN ELONGATED, GENERALLY CYLINDRICAL PORTION HAVING A DIAMETER GREATER THAN THE DIAMETER OF THE CATLAYST SUBSTRATE AND A LENGTH SLIGHTLY LESS THAN THE LENGTH OF THE CATALYST SUBSTRATE, SAID ELONGATED, GENERALLY CYLINDRICAL PORTION BEING OPEN AT BOTH ENDS, ONE OF SAID ENDS THEREON HAVING A FIRST MATING SURFACE, (B) A SMALL END PORTION CONNECTABLE TO AN EXHAUST PIPE FROM AN ENGINE, AND (C) AN INTERMEIDIATE PORTION INTERCONNECTING SAID SMALL END PORTION WITH THE OTHER OPEN END OF SAID ELONGATED, GENERALLY CYLINDRICAL PORTION AND PROVIDING INTERNAL LOCATING SURFACES FOR LOCATING THE ANNULAR AND THE INCLINED SURFACES LOCATED AT A FIRST END OF THE CATALYST SUBSTRATE; A SECOND CAN SECTION HAVING (A) A GENERALLY CYLINDRICAL PORTION PROVIDING INTERNAL SURFACES THEREWITHIN, AND BEING OPEN AT BOTH ENDS, OF NE OF SAID ENDS HAVING A SECOND MATING SURFACE WHICH IS BONDED TO THE FIRST MATING SURFACE OF SAID ELONGATED, GENERALLY CYLINDRICAL PORTION OF THE FIRST CAN SECTION WHEREBY THE FIRST AND SECOND CAN SECTIONS FORM AN ENCLOSURE FOR THE CATALYST SUBSTRATE, AND (B) A SMALL OPEN END PORTION CONNECTABLE TO AN EXHAUST PIPE SAID SMALL END PORTION BEING CONNECTED TO SAID OTHER END OF SAID GENERALLY CYLINDRICAL PORTION OF THE SECOND CAN SECTION; A SUPPORT MEMBER INCLUDING A PLURALITY OF RADIALLY EXTENDING ARMS TERMINATING AT FREE ENDS HAVING SURFACES FOR ENGAGING THE INTERNAL SURFACES OF THE CYLINDRICAL PORTION OF THE SECOND CAN SECTION TO LOCATE THE SUPPORT MEMBER WITHIN THE CYLINDRICAL PORTION OF THE SECOND CAN SECTION, SAID SUPPORT MEMBER ALSO DEFINING RADIALLY DIRECTED LOCATING SURFACES ON THE EXTENDING ARMS THEREOF; A BLOCKING MEMBER HAVING A FIRST SURFACE RECEIVED IN THE LOCATING SURFACES OF THE SUPPORT MEMBER AND A SECOND SURFACE PROVIDING LOCATING SURFACES FOR LOCATING THE ANNULAR AND THE INCLINED SURFACES OF A SECOND END OF THE CATALYST SUBSTRATE; AND SUPPORT AND SEAL MEMBERS LOCATED BETWEEN (A) THE ANGULARLY INCLINED SURFACE AT THE FIRST END OF THE CATALYST SUBSTRATE AND THE INTERMEDIATE PORTION OF THE FIRST CAN SECTION AND (B) THE ANGULARLY INCLINED SURFACE AT THE SECOND END OF THE CATALYST SUBSTRATE AND SAID BLOCKING MEMBER, EACH OF THE SUPPORT AND SEAL MEMBERS BEING IDENTICAL IN CONSTRUCTION AND COMPRISING (I9 A FIRST ANNULAR RING, (II) A SECOND ANNULAR RING, BOTH SAID FIRST AND SECOND ANNULAR RINGS HAVING AN INCLINED ANNULAT POTION AT THEIR INNER PORTION SAID FIRST AND SECOND ANNULAR RINGS BEING COUPLED AT THEIR INNER PORTION THEREOF, THE ANNULAR RINGS BEING SPACED FRON ONE ANOTEHR OVER MOST OF THEIR RADIAL EXTENSION, AND (III) A WIRE MESH INTERPOSED BETWEEN THE FIRST AND SECOND ANNULAR RINGS, THE INCLINED ANNULAR PORTION OF THE SECOND ANNULAR RING HAVING SLOTS THEREIN WITHIN WHICH PORTIONS OF THE WIRE MESH MAY BE RECEIVED TO ANCHOR THE MESH IN THE SUPPORT AND SEAL MEMBER.
Claim 2
Dependent Claim 510 words
A CATALYTIC CONVERTER COMPRISING: A RADIAL FLOW CATALYST SUBSTRATE FORMED AS A CYLINDRICAL BODY OPEN AT BOTH ENDS AND HAVING AN OUTER CIRCUMFERENTIAL SURFACE, AN ANNULAR SURFACE AT OPPOSITE OPEN ENDS THEREOF AND AN ANGULARLY INCLINED SURFACE AT EACH END INTERCONNECTING THE CYLINDRICAL SURFACE WITH EACH OF THE ANNULAR SURFACES; A FIRST CAN SECTION HAVING (A) AN ELONGATED, GENERALLY CYLINDRICAL PORTION HAVING A DIAMETER GREATER THAN THE DIAMETER OF THE CATLAYST SUBSTRATE AND A LENGTH SLIGHTLY LESS THAN THE LENGTH OF THE CATALYST SUBSTRATE, SAID ELONGATED, GENERALLY CYLINDRICAL PORTION BEING OPEN AT BOTH ENDS, ONE OF SAID ENDS THEREON HAVING A FIRST MATING SURFACE, (B) A SMALL END PORTION CONNECTABLE TO AN EXHAUST PIPE FROM AN ENGINE, AND (C) AN INTERMEIDIATE PORTION INTERCONNECTING SAID SMALL END PORTION WITH THE OTHER OPEN END OF SAID ELONGATED, GENERALLY CYLINDRICAL PORTION AND PROVIDING INTERNAL LOCATING SURFACES FOR LOCATING THE ANNULAR AND THE INCLINED SURFACES LOCATED AT A FIRST END OF THE CATALYST SUBSTRATE; A SECOND CAN SECTION HAVING (A) A GENERALLY CYLINDRICAL PORTION PROVIDING INTERNAL SURFACES THEREWITHIN, AND BEING OPEN AT BOTH ENDS, OF NE OF SAID ENDS HAVING A SECOND MATING SURFACE WHICH IS BONDED TO THE FIRST MATING SURFACE OF SAID ELONGATED, GENERALLY CYLINDRICAL PORTION OF THE FIRST CAN SECTION WHEREBY THE FIRST AND SECOND CAN SECTIONS FORM AN ENCLOSURE FOR THE CATALYST SUBSTRATE, AND (B) A SMALL OPEN END PORTION CONNECTABLE TO AN EXHAUST PIPE SAID SMALL END PORTION BEING CONNECTED TO SAID OTHER END OF SAID GENERALLY CYLINDRICAL PORTION OF THE SECOND CAN SECTION; A SUPPORT MEMBER INCLUDING A PLURALITY OF RADIALLY EXTENDING ARMS TERMINATING AT FREE ENDS HAVING SURFACES FOR ENGAGING THE INTERNAL SURFACES OF THE CYLINDRICAL PORTION OF THE SECOND CAN SECTION TO LOCATE THE SUPPORT MEMBER WITHIN THE CYLINDRICAL PORTION OF THE SECOND CAN SECTION, SAID SUPPORT MEMBER ALSO DEFINING RADIALLY DIRECTED LOCATING SURFACES ON THE EXTENDING ARMS THEREOF; A BLOCKING MEMBER HAVING A FIRST SURFACE RECEIVED IN THE LOCATING SURFACES OF THE SUPPORT MEMBER AND A SECOND SURFACE PROVIDING LOCATING SURFACES FOR LOCATING THE ANNULAR AND THE INCLINED SURFACES OF A SECOND END OF THE CATALYST SUBSTRATE; AND SUPPORT AND SEAL MEMBERS LOCATED BETWEEN (A) THE ANGULARLY INCLINED SURFACE AT THE FIRST END OF THE CATALYST SUBSTRATE AND THE INTERMEDIATE PORTION OF THE FIRST CAN SECTION AND (B) THE ANGULARLY INCLINED SURFACE AT THE SECOND END OF THE CATALYST SUBSTRATE AND SAID BLOCKING MEMBER, EACH OF THE SUPPORT AND SEAL MEMBERS BEING IDENTICAL IN CONSTRUCTION AND COMPRISING (I9 A FIRST ANNULAR RING, (II) A SECOND ANNULAR RING, BOTH SAID FIRST AND SECOND ANNULAR RINGS HAVING AN INCLINED ANNULAT POTION AT THEIR INNER PORTION SAID FIRST AND SECOND ANNULAR RINGS BEING COUPLED AT THEIR INNER PORTION THEREOF, THE ANNULAR RINGS BEING SPACED FRON ONE ANOTEHR OVER MOST OF THEIR RADIAL EXTENSION, AND (III) A WIRE MESH INTERPOSED BETWEEN THE FIRST AND SECOND ANNULAR RINGS, THE INCLINED ANNULAR PORTION OF THE SECOND ANNULAR RING HAVING SLOTS THEREIN WITHIN WHICH PORTIONS OF THE WIRE MESH MAY BE RECEIVED TO ANCHOR THE MESH IN THE SUPPORT AND SEAL MEMBER.
Claim 3
Dependent Claim 42 words
The catalyst converter of claim 1 wherein said support member is formed from two individual members having opposed slots in the central portion thereof permitting them to be received one upon the other to establish radially extending arms perpendicular to one another.

References Cited (Backward Citations)

US3255123A Cited
US3397154A Cited
US3362783A Cited
US3449086A Cited
US3597165A Cited
US3695851A Cited
US3755534A Cited
US3798006A Cited
US3854888A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-11-17 1979-05-19 1979-11-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-11-17 1983-05-19 1983-11-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-11-17 1987-05-19 1987-11-18 $7700.00 Window Closed / Lapsed

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