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US3918219A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst systems for synthesis of cubic boron nitride

Assignee: General Electric Co
•
Filing: 1973-04-16
•
Granted: 1975-11-11
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Expires: 1993-04-16
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Abstract

Abstract Certain aluminum alloys have been found to be effective catalysts for the synthesis of cubic boron nitride from hexagonal boron nitride. Nickel/aluminum and cobalt/aluminum alloys in particular are very effective catalysts. Composite cubic boron nitride/cemented carbide tool inserts have been prepared utilizing these teachings.

Inventors

  • 👤 Jr Robert H Wentorf
  • 👤 William A Rocco

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 08:55
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/583; C04B35/5831; B; B01; B01J; B01J3/00; B01J3/06; B01J3/062; B01J2203/00; B01J2203/06; B01J2203/0605; B01J2203/0645; B01J2203/065; B01J2203/066; B01J2203/0675; B01J2203/068; B01J2203/0685

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 256 words
IN THE METHOD FOR CONVERTING HEXAGONAL BORON NITRIDE TO CUBIC BORON NITRIDE WHEREIN HEXAGONAL BORON NITRIDE IN THE PRESENCE OF CATAYST MATERIAL FOR THE CONVERSION THEREON TOJ CUBIC BORON NITRIDE IS SUBJECTED TO THE SIMULTANEOUS APPLICATION OF CUBIC BORON NITRIDE STABLE PRESSURE AND TEMPERATURES, THE IMPROVEMENT COMPRISING. A. MAKING AVAILABLE AS THE CATALYST MATERIAL DURING THE CONVERSION A QUANTITY OF AT LEAST ONE ALLOY IN WHICH ALUMINUM IS COMBINED WITH AT LEAST ONE ALLOYING METAL SELECTED FROM THE GROUP CONSISTING OF COBALT, NICKEL AND MANGANESE, THE RATIO OF ALUMINUM TO ALLOY METAL BEING IN THE RANGE OF FROM 1 PART BY WEIGHT OF ALUMINUM 2 PARTS BY WEIGHT ALLOYING METAL TO 1 PART BY WEIGT OF ALUMINUM: 100 PATRS BY WEIGHT OF ALLOYING METAL, SAID ALLOY PASSING THROUGH A MOLTEN PHASE DURING SAID CONVERSION, AND B. THE QUANTITY OF HEXAGONAL BORON NITRIDE TO BE CONVERTED IS IN CONTACT AS A MASS WITH A MASS SELECTED FROM THE GROUP CONSISTING OF SINTERED CARBIDE AND SINTERAL CARBIDE POWDER FORMING AN INTERFACE THEREWITH, THE CARBIDE PORTION OF SAID SINTERED CARBIDE OR SAID SINTERABLE CARBIDE POWDER BEING PREDOMINANTLY OF A MATERIAL SELECTED FROM THE GROUP CONSISTING OF TUNGSTEN CARBIDE, TITANIUM CARBIDE, TITANIUM CARBIDE AND MIXTURES THEREOF, WHEREBY A COMPOSITE CUBIC BORON NITRIDE/SINTERED CARBIDE BODY IS FORMED IN SITU WHEREIN THE CUBIC BORON NITRIDE IS STRONGLY BONDED TO THE SINTERED CARBIDE AND WHEREBY THE INTERFACE OF SAID COMPOSITE BETWEEN SAID CUBIC BORON NITRIDE AND SAID SINTERED CARBIDE IS INTERLOCKING, FREE OF VOID AND IRREGULAR ON THE SCALE OF ABOUT 1-100 MICROMETERS.
Claim 2
Dependent Claim 256 words
IN THE METHOD FOR CONVERTING HEXAGONAL BORON NITRIDE TO CUBIC BORON NITRIDE WHEREIN HEXAGONAL BORON NITRIDE IN THE PRESENCE OF CATAYST MATERIAL FOR THE CONVERSION THEREON TOJ CUBIC BORON NITRIDE IS SUBJECTED TO THE SIMULTANEOUS APPLICATION OF CUBIC BORON NITRIDE STABLE PRESSURE AND TEMPERATURES, THE IMPROVEMENT COMPRISING. A. MAKING AVAILABLE AS THE CATALYST MATERIAL DURING THE CONVERSION A QUANTITY OF AT LEAST ONE ALLOY IN WHICH ALUMINUM IS COMBINED WITH AT LEAST ONE ALLOYING METAL SELECTED FROM THE GROUP CONSISTING OF COBALT, NICKEL AND MANGANESE, THE RATIO OF ALUMINUM TO ALLOY METAL BEING IN THE RANGE OF FROM 1 PART BY WEIGHT OF ALUMINUM 2 PARTS BY WEIGHT ALLOYING METAL TO 1 PART BY WEIGT OF ALUMINUM: 100 PATRS BY WEIGHT OF ALLOYING METAL, SAID ALLOY PASSING THROUGH A MOLTEN PHASE DURING SAID CONVERSION, AND B. THE QUANTITY OF HEXAGONAL BORON NITRIDE TO BE CONVERTED IS IN CONTACT AS A MASS WITH A MASS SELECTED FROM THE GROUP CONSISTING OF SINTERED CARBIDE AND SINTERAL CARBIDE POWDER FORMING AN INTERFACE THEREWITH, THE CARBIDE PORTION OF SAID SINTERED CARBIDE OR SAID SINTERABLE CARBIDE POWDER BEING PREDOMINANTLY OF A MATERIAL SELECTED FROM THE GROUP CONSISTING OF TUNGSTEN CARBIDE, TITANIUM CARBIDE, TITANIUM CARBIDE AND MIXTURES THEREOF, WHEREBY A COMPOSITE CUBIC BORON NITRIDE/SINTERED CARBIDE BODY IS FORMED IN SITU WHEREIN THE CUBIC BORON NITRIDE IS STRONGLY BONDED TO THE SINTERED CARBIDE AND WHEREBY THE INTERFACE OF SAID COMPOSITE BETWEEN SAID CUBIC BORON NITRIDE AND SAID SINTERED CARBIDE IS INTERLOCKING, FREE OF VOID AND IRREGULAR ON THE SCALE OF ABOUT 1-100 MICROMETERS.
Claim 3
Dependent Claim 13 words
The improvement in claim 1 wherein the catalyst material is formed in situ.
Claim 4
Dependent Claim 11 words
The improvement in claim 1 wherein pre-formed catalyst material is provided.
Claim 5
Dependent Claim 19 words
The improvement in claim 1 wherein the catalyst material is in powder form mixed with the hexagonal boron nitride.
Claim 6
Dependent Claim 18 words
The improvement in claim 1 wherein the hexagonal boron nitride is in contact with a pre-sintered carbide mass.
Claim 7
Dependent Claim 20 words
The improvement in claim 1 wherein the hexagonal boron nitride is in contact with a mass of sinterable carbide powder.
Claim 8
Dependent Claim 55 words
The improvement of claim 1 wherein the amount of aluminum present is in the range of from about 2 to about 40% by weight of the quantity of hexagonal boron nitride and the amount of alloying metal is in the range of from about 4 to about 100% of the qUantity of hexagonal boron nitride.
Claim 9
Dependent Claim 19 words
The improvement of claim 1 wherein the hexagonal boron nitride to be converted contains an additive providing tungsten atoms.

References Cited (Backward Citations)

US3136615A Cited
US3212852A Cited
US3317035A Cited
US3233988A Cited
US3768972A Cited
US3744982A Cited
US3743489A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-11-10 1979-05-12 1979-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-11-10 1983-05-12 1983-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-11-10 1987-05-12 1987-11-11 $7700.00 Window Closed / Lapsed

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