US3917876A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for production of a simulated meat product
Assignee: Quaker Oats Co
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Filing: 1974-06-03
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Granted: 1975-11-04
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Expires: 1994-06-03
Abstract
Abstract A process is disclosed for preparing a puffed food product simulating meat. The process comprises admixing a protein material of a certain type having specified protein concentrations with specified amounts of water and a lubricating substance, subjecting the mixture to increased shear, extruding the mixture without puffing it, placing the extrudate in a confined space, subjecting the extrudate to a waterboiling temperature for a specified time at a specified pressure, and instantly releasing the pressure on the extrudate causing it to puff and resemble simulated meat.
Inventors
- 👤 Charles C Harwood
- 👤 Donald W Quass
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 17:25
CPC Classifications
A; A23; A23J; A23J3/00; A23J3/22; A23J3/26; A23J3/265; Y; Y10; Y10S; Y10S426/00; Y10S426/802
Claims Analysis
Total Claims: 33
Claim 1
Independent Claim
253 words
A process for preparing a puffed food product simulating meat comprising: A. mixing a proteinaceous material comprising at least 30 percent by weight protein with water, said material being selected from the group consisting of oil seed vegetable protein, casein, caseinate salts, gelatin, microbiological protein, egg white, muscle protein, keratins, lactalbumin, and blood and said water being sufficient to provide a final moisture content after conversion to a plastic condition and extrusion without puffing of from about 15 to about 40 percent by weight; B. subjecting the mixture of material and water to shear sufficient to convert it into a plastic condition; C. extruding the plastic mixture in a uniform linear flow as an extrudate into a medium of lower pressure without puffing; D. placing the extrudate in a confined space; E. subjecting the extrudate in the confined space to a temperature above 212*F. for a time of from 5 to 100 seconds and a pressure of from 100 to 250 psi; and F. instantly releasing the pressure within 2 seconds on the extrudate causing the extrudate to puff and resemble meaT; said process further including admixing from about 1/2 to about 3 percent by weight of a lubricating substance consisting of a member selected from the group consisting of oil bearing cereals, oil bearing grains edible fats and oils, edible fatty acids, edible stearates, and edible polylactic acid esters of fatty acids, with the proteinaceous material prior to subjecting it to the increased shear sufficient to convert it into a plastic condition.
Claim 2
Dependent Claim
253 words
A process for preparing a puffed food product simulating meat comprising: A. mixing a proteinaceous material comprising at least 30 percent by weight protein with water, said material being selected from the group consisting of oil seed vegetable protein, casein, caseinate salts, gelatin, microbiological protein, egg white, muscle protein, keratins, lactalbumin, and blood and said water being sufficient to provide a final moisture content after conversion to a plastic condition and extrusion without puffing of from about 15 to about 40 percent by weight; B. subjecting the mixture of material and water to shear sufficient to convert it into a plastic condition; C. extruding the plastic mixture in a uniform linear flow as an extrudate into a medium of lower pressure without puffing; D. placing the extrudate in a confined space; E. subjecting the extrudate in the confined space to a temperature above 212*F. for a time of from 5 to 100 seconds and a pressure of from 100 to 250 psi; and F. instantly releasing the pressure within 2 seconds on the extrudate causing the extrudate to puff and resemble meaT; said process further including admixing from about 1/2 to about 3 percent by weight of a lubricating substance consisting of a member selected from the group consisting of oil bearing cereals, oil bearing grains edible fats and oils, edible fatty acids, edible stearates, and edible polylactic acid esters of fatty acids, with the proteinaceous material prior to subjecting it to the increased shear sufficient to convert it into a plastic condition.
Claim 3
Dependent Claim
194 words
A PROCESS OF PREPARING A PUFFED FOOD PRODUCT WHICH COMPRISES SUBJECTING MOIST PROTEIN MATERIAL SELECTED FROM THE GROUP CONSISTING OF OIL SEED VEGETABLE PROTEIN, CASEIN, CASEINATE SALTS, GELATIN, MICROBIOLOGICAL PROTEIN, EGG WHITE, MUSCLE PROTEIN, KERATINS, LACTALBUMIN, AND BLOOD AND COMPRISING AT LEAST 30 PERCENT BY WEIGHT PROTEIN IN THE PRESENCE OF SUFFICIENT WATER AND UNDER PHYSICAL CONDITIONS SUFFICIENT TO FORM A MOISTURE-CONTAINIG TRANSLUCENT TO GLASSY PRODUCT IN A PLASTIC CONDITION, PARTLY DRYING TRANSLUCENT TO GLASSY PRODUCT TO REDUCE ITS MOISTURE CONTENT AND PUFFING SAID PARTLY DRIED PRODUCT BY PLACING THE EXTRUDATE IN A CONFINED SPACE, SUBJECTING THE EXTRUDATE IN A CONFINED SPACE TO A TEMPERATURE ABOVE 212*F. FOR A TIME OF FROM 5 TO 100 SECONDS AND PRESSURE OF FROM 100 TO 250 PSI. AND INSTANTLY RELEASING THE PRESSURE WITHIN 2 SECONDS ON THE EXTRUDATE CAUSING THE EXTRUDATE TO PUFF AND RESEMBLE MEAT, SAID PROCESS FURTHER INCLUDING ADMIXING FROM ABOUT 1/2 TO ABOUT 3 PERCENT BY WEIGHT OF A LUBRICATING SUBSTANCE SELECTED FROM THE GROUP CONSISTING OF EDIBLE FATS AND OILS, EDIBLE FATTY ACIDS EDIBLE STEARATES EDIBLE POLYLACTIC ACID ETERS OF FATTY ACIDS AND OIL BEARING CEREALS OR GRAINS WITH THE MOIST PROTEIN MATERIAL.
Claim 4
Dependent Claim
194 words
A PROCESS OF PREPARING A PUFFED FOOD PRODUCT WHICH COMPRISES SUBJECTING MOIST PROTEIN MATERIAL SELECTED FROM THE GROUP CONSISTING OF OIL SEED VEGETABLE PROTEIN, CASEIN, CASEINATE SALTS, GELATIN, MICROBIOLOGICAL PROTEIN, EGG WHITE, MUSCLE PROTEIN, KERATINS, LACTALBUMIN, AND BLOOD AND COMPRISING AT LEAST 30 PERCENT BY WEIGHT PROTEIN IN THE PRESENCE OF SUFFICIENT WATER AND UNDER PHYSICAL CONDITIONS SUFFICIENT TO FORM A MOISTURE-CONTAINIG TRANSLUCENT TO GLASSY PRODUCT IN A PLASTIC CONDITION, PARTLY DRYING TRANSLUCENT TO GLASSY PRODUCT TO REDUCE ITS MOISTURE CONTENT AND PUFFING SAID PARTLY DRIED PRODUCT BY PLACING THE EXTRUDATE IN A CONFINED SPACE, SUBJECTING THE EXTRUDATE IN A CONFINED SPACE TO A TEMPERATURE ABOVE 212*F. FOR A TIME OF FROM 5 TO 100 SECONDS AND PRESSURE OF FROM 100 TO 250 PSI. AND INSTANTLY RELEASING THE PRESSURE WITHIN 2 SECONDS ON THE EXTRUDATE CAUSING THE EXTRUDATE TO PUFF AND RESEMBLE MEAT, SAID PROCESS FURTHER INCLUDING ADMIXING FROM ABOUT 1/2 TO ABOUT 3 PERCENT BY WEIGHT OF A LUBRICATING SUBSTANCE SELECTED FROM THE GROUP CONSISTING OF EDIBLE FATS AND OILS, EDIBLE FATTY ACIDS EDIBLE STEARATES EDIBLE POLYLACTIC ACID ETERS OF FATTY ACIDS AND OIL BEARING CEREALS OR GRAINS WITH THE MOIST PROTEIN MATERIAL.
Claim 5
Dependent Claim
20 words
A process as in claim 1 wherein the lubricating substance is admixed in an amount of 2 percent by weight.
Claim 6
Dependent Claim
13 words
A process as in claim 1 wherein the lubricating substance is corn oil.
Claim 7
Dependent Claim
19 words
A process as in claim 1 wherein the material comprising at least 30 percent by weight protein is gelatin.
Claim 8
Dependent Claim
21 words
A process as in claim 1 wherein the material is comprising at least 30 percent by weight protein is microbiological protein.
Claim 9
Dependent Claim
20 words
A process as in Claim 1 wherein the material comprising at least 30 percent by weight protein is egg white.
Claim 10
Dependent Claim
20 words
A process as in claim 1 wherein the material comprising at least 30 percent by weight protein is muscle protein.
Claim 11
Dependent Claim
20 words
A process as in claim 1 wherein the material comprising at least 30 percent by weight protein is a keratin.
Claim 12
Dependent Claim
19 words
A process as in claim 1 wherein the material comprising at least 30 percent by weight protein is lactalbumin.
Claim 13
Dependent Claim
19 words
A process as in claim 1 wherein the material comprising at least 30 percent by weight protein is blood.
Claim 14
Dependent Claim
26 words
A process as in claim 1 wherein the mixture has the pH adjusted to from 5.5 to 8.5 prior to subjecting it to the increased shear.
Claim 15
Dependent Claim
31 words
A process as in claim 1 wherein the material converted into a plastic condition has the moisture thereof partially reduced without puffing prior to placing the extrudate in a confined space.
Claim 16
Dependent Claim
43 words
A process as in claim 1 wherein the lubricating substance is a member selected from the group consisting of vegetable oil, animal oil or fat, oil bearing cereals, oil bearing grains, mineral oil, food grade stearates, and polylactic acid esters of fatty acids.
Claim 17
Dependent Claim
13 words
A process as in claim 1 wherein the lubricating substance is coconut oil.
Claim 18
Dependent Claim
13 words
A process as in claim 15 wherein the lubricating substance is corn oil.
Claim 19
Dependent Claim
20 words
A process as in claim 15 wherein the lubricating substance is admixed in an amount of 2 percent by weight.
Claim 20
Dependent Claim
12 words
A process as in claim 15 wherein the protein material is gelatin.
Claim 21
Dependent Claim
13 words
A process as in claim 15 wherein the protein material is microbiological protein.
Claim 22
Dependent Claim
13 words
A process as in claim 15 wherein the protein material is egg white.
Claim 23
Dependent Claim
13 words
A process as in claim 15 wherein the protein material is muscle protein.
Claim 24
Dependent Claim
13 words
A process as in claim 15 wherein the protein material is a keratin.
Claim 25
Dependent Claim
12 words
A process as in claim 15 wherein the protein material is lactalbumin.
Claim 26
Dependent Claim
12 words
A process as in claim 15 wherein the protein material is blood.
Claim 27
Dependent Claim
29 words
A process as in claim 15 wherein the mixture has the pH adjusted to from 5.5 to 8.5 prior to forming it into a moisture-containing translucent to glassy product.
Claim 28
Dependent Claim
42 words
A process as in claim 15 wherein the lubricating substance is a member selected from the group consisting of vegetable oil, animal oil or fat, oil bearing cereals or grains, mineral oil, food grade stearates, and polylactic acid esters of fatty acids.
Claim 29
Dependent Claim
13 words
A process as in claim 15 wherein the lubricating substance is coconut oil.
Claim 30
Dependent Claim
249 words
A process for preparing a puffed food product simulating meat comprising: A. mixing a material comprising at least 30 percent by weight protein with water sufficient to provide a moisture content after conversion to a plastic condition and extrusion without puffing of from about 15 to about 40 percent by weight, said material being selected from the group consisting of oil seed vegetable protein, casein, caseinate salts, gelatin, microbiological protein, egg white, muscle protein, keratins, lactalbumin, and blood; B. subjecting the mixture of material and water to pressure sufficient to convert it into a plastic condition; C. extruding the plastic mixture in a uniform linear flow as an extrudate into a medium of lower pressure without puffing; D. placing the extrudate in a confined space; E. subjecting the extrudate in the confined space to a temperature above 212*F. for a time of from 5 to 100 seconds and a pressure of from 100 to 250 psi; and F. instantly releasing the pressure within 2 seconds on the extrudate causing the extrudate to puff and resemble meat; said process further including admixing from about 1/2 to about 3 percent by weight of a lubricating substance selected from the group consisting of edible fats and oils, edible fatty acids, edible stearates, edible polylactic acid esters of fatty acids, oil bearing cereals and oil bearing grains with the material comprising at least 30 percent by weight protein prior to subjecting it to the pressure sufficient to convert it into a plastic condition.
Claim 31
Dependent Claim
249 words
A process for preparing a puffed food product simulating meat comprising: A. mixing a material comprising at least 30 percent by weight protein with water sufficient to provide a moisture content after conversion to a plastic condition and extrusion without puffing of from about 15 to about 40 percent by weight, said material being selected from the group consisting of oil seed vegetable protein, casein, caseinate salts, gelatin, microbiological protein, egg white, muscle protein, keratins, lactalbumin, and blood; B. subjecting the mixture of material and water to pressure sufficient to convert it into a plastic condition; C. extruding the plastic mixture in a uniform linear flow as an extrudate into a medium of lower pressure without puffing; D. placing the extrudate in a confined space; E. subjecting the extrudate in the confined space to a temperature above 212*F. for a time of from 5 to 100 seconds and a pressure of from 100 to 250 psi; and F. instantly releasing the pressure within 2 seconds on the extrudate causing the extrudate to puff and resemble meat; said process further including admixing from about 1/2 to about 3 percent by weight of a lubricating substance selected from the group consisting of edible fats and oils, edible fatty acids, edible stearates, edible polylactic acid esters of fatty acids, oil bearing cereals and oil bearing grains with the material comprising at least 30 percent by weight protein prior to subjecting it to the pressure sufficient to convert it into a plastic condition.
Claim 32
Dependent Claim
244 words
A process for preparing a puffed food product simulating meat comprising: A. mixing a material comprising at least 30 percent by weight protein with water sufficient to provide a moisture content after conversion to a plastic condition and extrusion without puffing of from about 15 to about 40 percent by weight, said material being selected from the group consisting of oil seed vegetable protein, casein, caseinate salts, gelatin, microbiological protein, egg white, muscle protein, keratins, lactalbumin, and blood; B. subjecting the mixture of material and water to a temperature sufficient to convert it into a plastic condition; C. extruding the plastic mixture in a uniform linear flow as an extrudate into a medium of lower pressure without puffing; D. placing the extrudate in a confined space; E. subjecting the extrudate in the confined space to a temperature above 212*F. for a time of from 5 to 100 seconds and a pressure of from 100 to 250 psi; and F. instantly releasing the pressure on the extrudate within 2 seconds, causing the extrudate to puff and resemble said process further including admixing from about 1/2 to about 3 percent by weight of a lubricating substance selected from the group consisting of edible fats and oils, edible fatty acids, edible stearates, and edible polylactic acid esters of fatty acids with the material containing at least 30 percent by weight protein prior to subjecting it to the elevated temperature sufficient to convert it into a plastic condition.
Claim 33
Dependent Claim
244 words
A process for preparing a puffed food product simulating meat comprising: A. mixing a material comprising at least 30 percent by weight protein with water sufficient to provide a moisture content after conversion to a plastic condition and extrusion without puffing of from about 15 to about 40 percent by weight, said material being selected from the group consisting of oil seed vegetable protein, casein, caseinate salts, gelatin, microbiological protein, egg white, muscle protein, keratins, lactalbumin, and blood; B. subjecting the mixture of material and water to a temperature sufficient to convert it into a plastic condition; C. extruding the plastic mixture in a uniform linear flow as an extrudate into a medium of lower pressure without puffing; D. placing the extrudate in a confined space; E. subjecting the extrudate in the confined space to a temperature above 212*F. for a time of from 5 to 100 seconds and a pressure of from 100 to 250 psi; and F. instantly releasing the pressure on the extrudate within 2 seconds, causing the extrudate to puff and resemble said process further including admixing from about 1/2 to about 3 percent by weight of a lubricating substance selected from the group consisting of edible fats and oils, edible fatty acids, edible stearates, and edible polylactic acid esters of fatty acids with the material containing at least 30 percent by weight protein prior to subjecting it to the elevated temperature sufficient to convert it into a plastic condition.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1978-11-03 | 1979-05-05 | 1979-11-04 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1982-11-03 | 1983-05-05 | 1983-11-04 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1986-11-03 | 1987-05-05 | 1987-11-04 | $7700.00 | Window Closed / Lapsed |