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US3915845A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrocarbon conversion with a multimetallic catalytic composite

Assignee: Universal Oil Products Co
•
Filing: 1973-12-06
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Granted: 1975-10-28
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Expires: 1993-12-06
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Abstract

Abstract Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a trimetallic acidic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a Group IVA component, a lanthanide component and a halogen component with a porous carrier material. The platinum group component, Group IVA metallic component, and halogen component are present in the trimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % Group IVA metal and about 0.1 to about 3.5 wt. % halogen. The lanthanide component is present in amounts corresponding to an atomic ratio of lanthanide element to platinum group metal of about 0.1:1 to about 1.25:1. Moreover, these metallic components are uniformly dispersed throughout the porous carrier material in carefully controlled oxidation states such that substantially all of the platinum group metal is present therein in the elemental metallic state while substantially all of the Group IVA metallic component and of the lanthanide component are present therein in oxidation states above that of the corresponding metals. A specific example of the type of hydrocarbon conversion process disclosed is a process for the catalytic reforming of a low-octane gasoline fraction wherein the gasoline fraction and hydrogen stream are contacted with the novel trimetallic catalyst disclosed herein at reforming conditions.

Inventors

  • 👤 George J Antos

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 02:07
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/38; B01J23/54; B01J23/56; B01J23/62; B01J23/622; B01J23/63; C; C10; C10G; C10G35/00; C10G35/04; C10G35/06; C10G35/085; C10G35/09; C07; C07C; C07C2521/00; C07C2521/02; C07C2521/04; C07C2523/00; C07C2523/02; C07C2523/04; C07C2523/10; C07C2523/14; C07C2523/38; C07C2523/40; C07C2523/42; C07C2523/44; C07C2523/46; C07C2523/54; C07C2523/56; C07C2523/62

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 160 words
A PROCESS FOR CONVERTING A HYDROCARBON WHICH COMPRISES CONTACTING THE HYDROCARBON AT HYDROCARBON CONVERSATION CONDITIONS WITH A CATALYTIC COMPOSITION COMPRISING A POROUS CARRIER MATERIAL CONTAINING, ON AN ELEMENT BASIS, ABOUT 0.001 TO ABOUT 2 WT. % PLANTINUM GROUP METAL, ABOUT 0.01 TO ABOUT 5 WT. % GERMATIUM, ABOUT 0.1 TO ABOUT 3.5 WT. % HALOGEN, AND A LANTHANIDE SERIES COMPONENT IN AN AMOUNT SUFFICIENT TO RESULT IN AN ATOMIC RATIO OF LANTHANISE SERIES COMPONENT TO PLANTINUM GROUP METAL OF ABOUT 0.1 : 1 TO ABOUT 1.25:1, WHEREIN THE PLATINUM GROUP METAL, GERMANIUM AND LANTHANIDE SERIES COMPONENT ARE UNIFORMLY DISPERSED TROUGHOUT THE POROUS CARRIER MATERIAL, WHEREIN SUBSTANTIALLY ALL OF THE PLANTINUM GROUP METAL IS PRESENT IN THE ELEMENTAL METALLIC STATE, WHEREIN SUBSTANTIALLY ALL OF THE GERMANIUM IS PRESENT IN AN OXIDATION STATE ABOVE THAT OF THE CORRESPONDING ELEMENTAL METAL AND WHEREIN SUBSTANTIALLY ALL OF THE LANTHANIDE SERIES COMPONENT IS PRESENT IN AN OXIDATION STATE ABOVE THAT OF THE CORRESPONDING ELEMENTAL METAL.
Claim 2
Dependent Claim 160 words
A PROCESS FOR CONVERTING A HYDROCARBON WHICH COMPRISES CONTACTING THE HYDROCARBON AT HYDROCARBON CONVERSATION CONDITIONS WITH A CATALYTIC COMPOSITION COMPRISING A POROUS CARRIER MATERIAL CONTAINING, ON AN ELEMENT BASIS, ABOUT 0.001 TO ABOUT 2 WT. % PLANTINUM GROUP METAL, ABOUT 0.01 TO ABOUT 5 WT. % GERMATIUM, ABOUT 0.1 TO ABOUT 3.5 WT. % HALOGEN, AND A LANTHANIDE SERIES COMPONENT IN AN AMOUNT SUFFICIENT TO RESULT IN AN ATOMIC RATIO OF LANTHANISE SERIES COMPONENT TO PLANTINUM GROUP METAL OF ABOUT 0.1 : 1 TO ABOUT 1.25:1, WHEREIN THE PLATINUM GROUP METAL, GERMANIUM AND LANTHANIDE SERIES COMPONENT ARE UNIFORMLY DISPERSED TROUGHOUT THE POROUS CARRIER MATERIAL, WHEREIN SUBSTANTIALLY ALL OF THE PLANTINUM GROUP METAL IS PRESENT IN THE ELEMENTAL METALLIC STATE, WHEREIN SUBSTANTIALLY ALL OF THE GERMANIUM IS PRESENT IN AN OXIDATION STATE ABOVE THAT OF THE CORRESPONDING ELEMENTAL METAL AND WHEREIN SUBSTANTIALLY ALL OF THE LANTHANIDE SERIES COMPONENT IS PRESENT IN AN OXIDATION STATE ABOVE THAT OF THE CORRESPONDING ELEMENTAL METAL.
Claim 3
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is platinum.
Claim 4
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is palladium.
Claim 5
Dependent Claim 14 words
A process as defined in claim 1 wherein the platinum group metal is iridium.
Claim 6
Dependent Claim 14 words
A process as defined in claim 1 wherein the halogen component is combined chloride.
Claim 7
Dependent Claim 17 words
A process as defined in claim 1 wherein the porous carrier material is a refractory inorganic oxide.
Claim 8
Dependent Claim 14 words
A process as defined in claim 6 wherein the refractory inorganic oxide is alumina.
Claim 9
Dependent Claim 14 words
A process as defined in claim 1 wherein the lanthanide series component is neodymium.
Claim 10
Dependent Claim 14 words
A process as defined in claim 1 wherein the lanthanide series component is cerium.
Claim 11
Dependent Claim 14 words
A process as defined in claim 1 wherein the lanthanide series component is lanthanum.
Claim 12
Dependent Claim 42 words
A process as defined in claim 1 wherein the lanthanide series component is present in the catalytic composite in an amount sufficient to result in an atomic ratio of lanthanide series component to platinum group metal of about 0.4:1 to about 1:1.
Claim 13
Dependent Claim 25 words
A process as defined in claim 1 wherein the catalytic composite contains about 0.05 to about 0.5 wt. % sulfur, calculated on an elemental basis.
Claim 14
Dependent Claim 23 words
A process as defined in claim 1 wherein substanTially all of the germanium metal is present in the catalytic composite as the oxide.
Claim 15
Dependent Claim 28 words
A process as defined in claim 1 wherein substantially all of the lanthanide series component is present in the catalytic composite in the form of the corresponding oxide.
Claim 16
Dependent Claim 28 words
A process as defined in claim 1 wherein the atomic ratio of germanium metal to platinum group metal contained in the composite is about 0.05:1 to about 10:1.
Claim 17
Dependent Claim 57 words
A process as defined in claim 1 wherein the catalytic composite contains about 0.05 to about 1 wt. % platinum group metal, about 0.05 to about 2 wt. % Group IVA metal, 0.5 to about 1.5 wt. % halogen and an atomic ratio of lanthanide series component to platinum group metal of about 0.4:1 to about 1:1.
Claim 18
Dependent Claim 24 words
A process as defined in claim 1 wherein the contacting of the hydrocarbon with the catalytic composite is performed in the presence of hydrogen.
Claim 19
Dependent Claim 53 words
A process as defined in claim 1 wherein the type of hydrocarbon conversion is catalytic reforming of a gasoline fraction to produce a high-octane reformate, wherein the hydrocarbon is contained in the gasoline fraction, wherein the contacting is performed in the presence of hydrogen and wherein the hydrocarbon conversion conditions are reforming conditions.
Claim 20
Dependent Claim 56 words
A process as defined in claim 18 wherein the reforming conditions include a temperature of about 800* to 1100* F., a pressure of about 0 to about 1000 psig., a liquid hourly space velocity of about 0.1 to about 10 hr. 1 and a mole ratio of hydrogen to hydrocarbon of about 1:1 to about 20:1.
Claim 21
Dependent Claim 18 words
A process as defined in claim 18 wherein the contacting step is performed in a substantially water-free environment.
Claim 22
Dependent Claim 21 words
A process as defined in claim 18 wherein the reforming conditions include a pressure of about 50 to about 350 psig.

References Cited (Backward Citations)

US2976232A Cited
US3223617A Cited
US3686340A Cited
US3700745A Cited
US3632502A Cited
US3770616A Cited
US3776860A Cited
US3702293A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-10-27 1979-04-28 1979-10-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-10-27 1983-04-28 1983-10-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-10-27 1987-04-28 1987-10-28 $7700.00 Window Closed / Lapsed

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