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US3912827A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming a chromium carbide layer on the surface of an iron, ferrous alloy or cemented carbide article

Assignee: Toyota Central R&D Labs Inc
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Filing: 1973-11-13
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Granted: 1975-10-14
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Expires: 1993-11-13
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Abstract

Abstract A method for forming a chromium carbide layer on the surface of an iron, ferrous alloy or cemented carbide article in a treating molten bath, comprising heating a boric acid or borate up to its molten state to form a molten bath, dipping a metal containing chromium into the molten bath, applying an electric current to the molten bath through said metal, which works as its anode, for anodically dissolving said metal into the molten bath to prepare the treating molten bath, and immersing the article in the treating molten bath, thereby forming a very hard chromium carbide layer on the surface of said article. The method of this invention can form a very smooth carbide layer on the surface of the article.

Inventors

  • 👤 Noboru Komatsu
  • 👤 Tohru Arai
  • 👤 Yoshihiko Sugimoto
  • 👤 Masayoshi Mizutani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 03:06
CPC Classifications
C; C23; C23C; C23C30/00; C23C30/005; C23C10/00; C23C10/18; C23C10/20; C23C10/24

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 217 words
IN A METHOD FOR FORMING A CHROMIUM CARBIDE LAYER ON THE SURFACE OF AN IRON, FERROUS ALLOY OR SINTERED TUNGSTEN CARBIDE CONTAINING COBALT ARTICLE, THE SURFACES OF WHICH ARTICLES CONTAIN AT LEAST 0.06 PERCENT BY WEIGHT OF CARBON, WHICH COMPRISES PREPARING A MOLTEN BATH CONTAINING ESSENTIALLY OF BORIC ACID OR A BORATE AND METALLIC CHROMIUM DISSOLVED THEREIN, IMMERSING SAID ARTICLE INTO SAID MOLTEN TREATING BATH, MAINTAINING SAID ARTICLE IN SAID MOLTEN TREATING BATH TO FORM THE CHROMIUM CARBIDE LAYER ON THE SURFACE OF SAID ARTICLE, AND REMOVING SAID ARTICLE FROM SAID MOLTEN TREATING BATH, THE IMPROVEMENT WHEREIN SAID MOLTEN TREATING BATH IS PRE PARED BY THE METHOD WHICH COMPRISES, HEATING A BORIC ACID OR A BORATE SELECTED FROM THE GROUP CONSISTING OF SODIUM BORATE AND POTASSIUM BORATE TO ITS MOLTEN STATE TO FORM A MOLTEN BATH, DIPPING A METAL BLOCK OF CHROMIUM OR A CHROMIUM ALLOY CONTAINING NOT GREATER THAN 10 PERCENT BY WEIGHT OF TI, ZR, HF, MN, SI, A1, MG, CA OR THE RARE EARTH ELEMENTS WHICH REDUCE BORIC ACID OR BORATE TO METALLIC FORM INTO THE MOLTEN BATH AND APPLYING AN ELECTRIC CURRENT TO THE MOLTEN BATH THROUGH SAID METAL BLOCK AS ANODE AND AN ELECTRIC CONDUCTIVE MATERIAL, WHICH IS IN CONTACT WITH THE MOLTEN BATH, AS CATHODE TO ANODICALLY DISSOLVE SAID METAL BLOCK.
Claim 2
Dependent Claim 217 words
IN A METHOD FOR FORMING A CHROMIUM CARBIDE LAYER ON THE SURFACE OF AN IRON, FERROUS ALLOY OR SINTERED TUNGSTEN CARBIDE CONTAINING COBALT ARTICLE, THE SURFACES OF WHICH ARTICLES CONTAIN AT LEAST 0.06 PERCENT BY WEIGHT OF CARBON, WHICH COMPRISES PREPARING A MOLTEN BATH CONTAINING ESSENTIALLY OF BORIC ACID OR A BORATE AND METALLIC CHROMIUM DISSOLVED THEREIN, IMMERSING SAID ARTICLE INTO SAID MOLTEN TREATING BATH, MAINTAINING SAID ARTICLE IN SAID MOLTEN TREATING BATH TO FORM THE CHROMIUM CARBIDE LAYER ON THE SURFACE OF SAID ARTICLE, AND REMOVING SAID ARTICLE FROM SAID MOLTEN TREATING BATH, THE IMPROVEMENT WHEREIN SAID MOLTEN TREATING BATH IS PRE PARED BY THE METHOD WHICH COMPRISES, HEATING A BORIC ACID OR A BORATE SELECTED FROM THE GROUP CONSISTING OF SODIUM BORATE AND POTASSIUM BORATE TO ITS MOLTEN STATE TO FORM A MOLTEN BATH, DIPPING A METAL BLOCK OF CHROMIUM OR A CHROMIUM ALLOY CONTAINING NOT GREATER THAN 10 PERCENT BY WEIGHT OF TI, ZR, HF, MN, SI, A1, MG, CA OR THE RARE EARTH ELEMENTS WHICH REDUCE BORIC ACID OR BORATE TO METALLIC FORM INTO THE MOLTEN BATH AND APPLYING AN ELECTRIC CURRENT TO THE MOLTEN BATH THROUGH SAID METAL BLOCK AS ANODE AND AN ELECTRIC CONDUCTIVE MATERIAL, WHICH IS IN CONTACT WITH THE MOLTEN BATH, AS CATHODE TO ANODICALLY DISSOLVE SAID METAL BLOCK.
Claim 3
Dependent Claim 15 words
A method according to claim 1, wherein said metallic chromium alloy is a ferrous alloy.
Claim 4
Dependent Claim 34 words
A method according to claim 1, wherein said article to be layered is made of one selected from the group consisting of carbon steel and alloy steel containing at least 0.06 percent of carbon.
Claim 5
Dependent Claim 22 words
A method according to claim 1, wherein said molten treating bath contains at least 1 percent by weight of chromium dissolved therein.
Claim 6
Dependent Claim 41 words
A method according to claim 1, wherein the electric current density of the anode is selected in a range from 0.1 to 10 A/cm2 and said metal block is anodically dissolved for a time ranging from 30 minutes to 5 hours.
Claim 7
Dependent Claim 26 words
A method according to claim 1, wherein a vessel containing the molten bath is used as the cathode during the step of applying the electric current.
Claim 8
Dependent Claim 34 words
A method according to claim 1, wherein during the step of maintaining the article in the treating molten bath, said metal block is again anodically dissolved for supplying chromium into the molten treating bath.
Claim 9
Dependent Claim 32 words
A method according to claim 1, wherein said article to be layered is kept in the treating molten bath for 1 to 30 hours at a temperature ranging from 800* to 1100*C.
Claim 10
Dependent Claim 27 words
A method according to claim 1, wherein said molten treating bath contains chloride or fluoride of alkali metal for lowering the viscosity of the molten treating bath.

References Cited (Backward Citations)

US2033172A Cited
US3232853A Cited
US3713993A Cited
US3719518A Cited
US3671297A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-10-13 1979-04-14 1979-10-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-10-13 1983-04-14 1983-10-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-10-13 1987-04-14 1987-10-14 $7700.00 Window Closed / Lapsed

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