Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
157 words
A method for producing an article of the type including a base member having first and second opposite surfaces, and a pin projecting from said second surface, comprising, forming said base member with a substantially uniform diameter hole extending between said first and second surfaces, inserting the sharpened end of a pin in said hole from the end thereof at said first surface, said pin having a sharpened end, a blunt end a shank portion between said ends of substantially uniform diameter, said diameter slightly exceeding the diameter of the hole, and pushing said pin into said base member until said blunt end is positioned between said first and second surfaces, and flowing the material of said base member at said first surface surrounding said hole into said hole, whereby the portion of said hole between the blunt end of said pin and said second surface becomes substantially completely filled with the material of said base member.
Claim 2
Independent Claim
157 words
A method for producing an article of the type including a base member having first and second opposite surfaces, and a pin projecting from said second surface, comprising, forming said base member with a substantially uniform diameter hole extending between said first and second surfaces, inserting the sharpened end of a pin in said hole from the end thereof at said first surface, said pin having a sharpened end, a blunt end a shank portion between said ends of substantially uniform diameter, said diameter slightly exceeding the diameter of the hole, and pushing said pin into said base member until said blunt end is positioned between said first and second surfaces, and flowing the material of said base member at said first surface surrounding said hole into said hole, whereby the portion of said hole between the blunt end of said pin and said second surface becomes substantially completely filled with the material of said base member.
Claim 3
Dependent Claim
46 words
The method of claim 1 wherein said step of forming said base member comprises die casting said base member, and said step of flowing comprises mechanically staking the material of said base member at said first surface to flow into said hole at said first surface.
Claim 4
Dependent Claim
42 words
The method of claim 1 wherein said step of forming said base member comprises molding said base member of a thermoplastic material, and said step of flowing comprises heating the material of said base member adjacent said blunt end of said pin.
Claim 5
Independent Claim
194 words
A method for producing an article of the type including a base member having first and second opposite surfaces, and a pin projecting from said surface, comprising forming said base member with a substantially uniform diameter hole extending between said first and second surfaces and a projection from said first surface surrounding said hole, inserting the sharpened end of a pin into the end of said hole at said projection, said pin having a sharpened end, a blunt end and a shank portion between said ends of substantially uniform diameter, said diameter slightly exceeding the diameter of said hole, and forcing said pin through said hole until the blunt end lies within said base member below the end of said hole at said projection, whereby the sharpened end of said pin extends outwardly beyond said second surface, and then flowing the material of said base member at said projection into said end of said hole, whereby, following said step of flowing, the material of said base member at said projection substantially completely fills said end of said hole to form a substantially continuous layer of said material covering said blunt end of said pin.
Claim 6
Independent Claim
194 words
A method for producing an article of the type including a base member having first and second opposite surfaces, and a pin projecting from said surface, comprising forming said base member with a substantially uniform diameter hole extending between said first and second surfaces and a projection from said first surface surrounding said hole, inserting the sharpened end of a pin into the end of said hole at said projection, said pin having a sharpened end, a blunt end and a shank portion between said ends of substantially uniform diameter, said diameter slightly exceeding the diameter of said hole, and forcing said pin through said hole until the blunt end lies within said base member below the end of said hole at said projection, whereby the sharpened end of said pin extends outwardly beyond said second surface, and then flowing the material of said base member at said projection into said end of said hole, whereby, following said step of flowing, the material of said base member at said projection substantially completely fills said end of said hole to form a substantially continuous layer of said material covering said blunt end of said pin.
Claim 7
Dependent Claim
41 words
The method of claim 4 wherein said step of forming comprises die casting said base member of a die casting material, with said hole, and said step of flowing comprises mechanically staking the material of said base member at said projection.
Claim 8
Dependent Claim
49 words
The method of claim 5 in which said projection has the shape of a frustum, wherein said step of staking comprises mechanically forcing a staking tool against the end of said frustum, said staking tool having a concave configuration, whereby said layer is formed with a convex outer surface.
Claim 9
Dependent Claim
42 words
The method of claim 4 wherein said step of forming comprises molding said base member of a thermoplastic material, and said step of flowing comprises heat flowing the material of said base member at said projection into said end of said hold.