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US3907968A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for reducing the content of nitrogen oxides in a gaseous mixture containing the same

Assignee: Gulf Research and Development Co
•
Filing: 1972-12-29
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Granted: 1975-09-23
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Expires: 1992-12-29
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Abstract

Abstract A method is proposed for the reduction of nitrogen oxides in a gaseous mixture containing the same, particularly in exhaust gases from internal combustion engines, to selectively form nitrogen as substantially the only nitrogen-containing product. The method comprises contacting a nitrogen-oxide containing gaseous mixture at an elevated temperature in a reducing atmosphere with a metal ruthenate.

Inventors

  • 👤 Thaddeus P Kobylinski
  • 👤 Brian W Taylor

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 22:13
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/02; B01J27/057; B01J27/0576; B01D; B01D53/00; B01D53/34; B01D53/92; B01D53/94; B01D53/9404; B01D53/9409; B01D53/9413; B01D53/944; B01D53/9459; B01D53/9463; B01D53/9472; B01J23/00; B01J23/38; B01J23/54; B01J23/56; B01D2255/00; B01D2255/10; B01D2255/102; B01D2255/1026

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 188 words
IN A PROCESS WHEREIN A MIXTURE CONTAINING AN EXHAUST GAS FROM AN INTERNAL COMBUSTION ENGINE THAT INCLUDES NITROGEN OXIDES CARBON MONOXIDE AND UNBURNED HYDROCARBONS AND ADDED OXYGEN IS PASSED OVER A FIRST CATALYST BED DURING THE INITIAL STAGES OF OPERATION OF SAID INTERNAL COMBUSTION ENGINE UNDER AN OXIDIZING ATMOSPHERE TO OXDIZE SAID CARBON MONOXIDE AND SAID UNBURNED HYDROCARBONS AND THE TREATED MIXTURE IS THEN PASSED OVER A SECOND CATALYST BED CONTAINING AN OXIDATION CATALYST, UPON CONTINUED OPERATION OF SAID INTERNAL COMBUSTION ENGINE SOLEY SAID EXHAUST GAS FROM SAID INTERNAL COMBUSTION ENGINE IS PASSED OVER SAID FIRST CATALYST BED UNDER A REDUCING ATMOSPHERE TO CONVERT SAID NITOGEN OXIDES TO NITROGEN AND THE LATTER TREATED MIXTURE AND ADDED OXYGEN ARE THEN PASSED OVER SAID CATALYST BED UNDER AN OXIDIZING ATMOSPHERE TO OXIDIZE SAID CARBON MONOXIDE AND UNBURNED HYDROCARBONS, THE IMPROVEMENT WHICH COMPRISES EMPLOYING AS CATALYST IN SAID FIRST CATALYST BED A METAL RUTHENATE SELECTED FROM THE GROUP CONSISTING OF LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CESIUM, CALCIUM, STRONTIUM AND BARIUM RUTHENATES, SAID METAL RUTHENATES EXHIBITING SUBSTANTIALLY NO VOLATILITY DURING SAID INITIAL STAGES OF OPERATION WHEN SAID BED IS UNDER AN OXIDIZING ATMOSPHERE.
Claim 2
Dependent Claim 188 words
IN A PROCESS WHEREIN A MIXTURE CONTAINING AN EXHAUST GAS FROM AN INTERNAL COMBUSTION ENGINE THAT INCLUDES NITROGEN OXIDES CARBON MONOXIDE AND UNBURNED HYDROCARBONS AND ADDED OXYGEN IS PASSED OVER A FIRST CATALYST BED DURING THE INITIAL STAGES OF OPERATION OF SAID INTERNAL COMBUSTION ENGINE UNDER AN OXIDIZING ATMOSPHERE TO OXDIZE SAID CARBON MONOXIDE AND SAID UNBURNED HYDROCARBONS AND THE TREATED MIXTURE IS THEN PASSED OVER A SECOND CATALYST BED CONTAINING AN OXIDATION CATALYST, UPON CONTINUED OPERATION OF SAID INTERNAL COMBUSTION ENGINE SOLEY SAID EXHAUST GAS FROM SAID INTERNAL COMBUSTION ENGINE IS PASSED OVER SAID FIRST CATALYST BED UNDER A REDUCING ATMOSPHERE TO CONVERT SAID NITOGEN OXIDES TO NITROGEN AND THE LATTER TREATED MIXTURE AND ADDED OXYGEN ARE THEN PASSED OVER SAID CATALYST BED UNDER AN OXIDIZING ATMOSPHERE TO OXIDIZE SAID CARBON MONOXIDE AND UNBURNED HYDROCARBONS, THE IMPROVEMENT WHICH COMPRISES EMPLOYING AS CATALYST IN SAID FIRST CATALYST BED A METAL RUTHENATE SELECTED FROM THE GROUP CONSISTING OF LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CESIUM, CALCIUM, STRONTIUM AND BARIUM RUTHENATES, SAID METAL RUTHENATES EXHIBITING SUBSTANTIALLY NO VOLATILITY DURING SAID INITIAL STAGES OF OPERATION WHEN SAID BED IS UNDER AN OXIDIZING ATMOSPHERE.
Claim 3
Dependent Claim 82 words
The process of claim 1 wherein the metal ruthenate is defined by the formula AwMxRuyO3, wherein A is a metal selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, calcium, strontium and barium; M is a metal selected from the group consisting of titanium, zirconium, hafnium, tin, germanium, lead, manganese, tellurium, molybdenum, tungsten, cerium and praseodymium; w is an integer from 1 to 4, x from 0 to 8.9, y from 0.1 to 9 and z from 3 to 20.
Claim 4
Dependent Claim 28 words
The process of claim 2 wherein w is from 1 to 2, x is 0, y is from 1 to 5 and z is from 3 to 12.
Claim 5
Dependent Claim 28 words
The process of claim 2 wherein w is from 1 to 2, x is 0, y is from 1 to 3 and z is from 3 to 7.
Claim 6
Dependent Claim 12 words
The process of claim 1 wherein said metal ruthenate is barium ruthenate.
Claim 7
Dependent Claim 11 words
The process of claim 1 wherein said metal ruthenate is BaRuO3.
Claim 8
Dependent Claim 39 words
The process of claim 1 wherein the amount of ruthenate employed is such that the ruthenium component thereof, as metal, is about 0.003 to about 0.5 Troy ounce per 1,000 cubic feet of gaseous mixture being treated per hour.
Claim 9
Dependent Claim 39 words
The process of claim 1 wherein the amount of ruthenate employed is such that the ruthenium component thereof, as metal, is about 0.008 to about 0.3 Troy ounce per 1,000 cubic feet of gaseous mixture being treated per hour.
Claim 10
Dependent Claim 39 words
The process of claim 1 wherein the amount of ruthenate employed is such that the ruthenium component thereof, as metal, is about 0.01 to about 0.2 Troy ounce per 1,000 cubic feet of gaseous mixture being treated per hour.
Claim 11
Dependent Claim 18 words
The process of claim 1 wherein the temperature is in the range of about 800* to about 1,400*F.
Claim 12
Dependent Claim 12 words
The process of claim 1 wherein the ruthenate is on a support.
Claim 13
Dependent Claim 27 words
The process of claim 1 wherein the ruthenate is on a support selected from the group consisting of alumina, silica, magnesia, thoria, titania, zirconia or mixtures thereof.
Claim 14
Dependent Claim 24 words
The process of claim 1 wherein the ruthenium is supported directly on a ceramic base or on a ceramic base carrying a refractory oxide.
Claim 15
Dependent Claim 33 words
The process of claim 1 wherein ruthenium is on a support and the exhaust gas is passed through the reaction zone at a gas hourly space velocity of about 8,000 to about 200,000.
Claim 16
Dependent Claim 33 words
The process of claim 1 wherein ruthenium is on a support and the exhaust gas is passed through the reaction zone at a gas hourly space velocity of about 10,000 to about 90,000.
Claim 17
Dependent Claim 22 words
The process of claim 1 wherein ruthenium is on a support in an amount of about 0.01 to about 10 weight percent.
Claim 18
Dependent Claim 22 words
The process of claim 1 wherein ruthenium is on a support in an amount of about 0.05 to about 1.0 weight percent.
Claim 19
Dependent Claim 14 words
The process of claim 1 wherein said oxidation catalyst is a Group VIII metal.

References Cited (Backward Citations)

US3118727A Cited
US3055840A Cited
US3317439A Cited
US3637344A Cited
US3662540A Cited
US3819536A Cited
US3835069A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-09-22 1979-03-24 1979-09-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-09-22 1983-03-24 1983-09-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-09-22 1987-03-24 1987-09-23 $7700.00 Window Closed / Lapsed

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