US3907874A
Expired / Lapsed
US
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Vicinal glycol ester preparation process
Assignee: Halcon Research and Development Corp
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Filing: 1972-08-09
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Granted: 1975-09-23
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Expires: 1992-08-09
Abstract
Abstract When vicinal glycol esters are prepared by the liquid phase reaction of (a) ethylene or propylene, (b) molecular oxygen and (c) a carboxylic acid in the presence of a catalyst system which is tellurium cation plus bromide anion or selenium cation plus chloride anion or selenium cation plus bromide anion, significant improvements in selectivity and operability are obtained by employing, in conjunction with these catalyst systems, a basicity control cation of specified characteristics. This cation is employed in an amount at least sufficient to provide at least 0.05 equivalent of cation per gram-atom of halogen present.
Inventors
- 👤 Robert Joseph Harvey
- 👤 John Kollar
- 👤 John Philip Schmidt
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 15:53
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/06; B01J27/08; C; C07; C07C; C07C67/00; C07C67/04; C07C67/05; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/582
Claims Analysis
Total Claims: 31
Claim 1
Independent Claim
382 words
IN THE PROCESS FOR THE CONTINUOUS PREPARATION OF C1-C5 HYDROCARBY ALIPHATIC ACID ESTERS OF C2-C3 VICINAL GLYCOLS BY THE CATALYTIC LIQUID PHASE REACTION OF (A) AN OLEFINE CORRESPONDING IN STRUCTURE TO THE GYCOL MOIETY OF SAID ESTER AND SELECTED FROM THE GROUP CONSISTING OF ETHYLENE AND PROPYLENE, (B) MOLECULAR OXYGEN AND (C) A MONOBASIC ALIPHATIC HYDROCARBYL CARBOXYLIC ACID OF 1-5 CARBON ATOMS CORRESPONDING IN STRUCTURE TO THE ACYL MOIETY OF SAID ESTER, THE CATALYST FOR SAID REACTION BEING A TELLURIUM OR SELENIUM CATION IN COMBINATION WITH A HALIDE ANION, THE COMBINATION BEING SELECTED FROM THE GROUP CONSITING OF TELLURIUM CATION PLUS BROMIDE ANION, SELENIUM CATION PLUS BROMIDE ANION AND SELENIUM CATION PLUS CHLORIDE ANION, SAID REACTION BEING CARRIED OUT WITHIN AN OXIDATION ZONE CONTAINING A LEQUID PHASE REACTION MEDIUM COMPRISING REACTION, CATALYST AND REACTION PRODUCTS INCLUDING THE CARBOXYLIC ACID ESTER AND HALOGENATED BYPRODUCTS, WHEREIN REACTANTS ARE CONTINOUSLY INTRODUCED INTO THE OXIDATION ZONE AND LEAST A PORTION OF THE LIQUID PHASE REACTION MEDIUM IS CONTINUOUSLY WITHDRAWN, THE WITHDRAWN PORTION OF THE REACTION MEDIUM BEING PROCESSED TO RECOVER CARBOXYLIC ACID ESTER PRODUCT, UNCONVERTED AND HALOGENATED BY-PRODUCTS AND WHEREIN THE RECOVERED UNCONVERTED REACTANTS ARE RECYCLED TO THE OXIDATION ZONE, THE IMPROVEMENT WHICH COMPRISES MINIMIZING SELECTIVITY LOSSES WHILE MAXIMIZING RATE OF FORMATION OF CARBOXYLIC ACID ESTER PRODUCT BY RECYCLING AT LEAST A PREDOMINANT PORTION OF THE HALOGENATED BYPRODUCTS TO THE OXIDATION ZONE TO PROVIDE A SUBSTANTIAL PORTION OF THE HALOGEN COMPONENT OF THE CATALYST SYSTEM WHILE CONDUCTING THE REACTION AT A TEMPERATURE EXCEEDING 150*C. BUT NOT IN EXCESS OF ABOUT 250*C. IN THE PRESENCE OF AT LEAST 0.05 EQUIVALENT OF A BASICITY CONTROL CATION PER GRAM-ATOM OF HALOGEN ANION IN THE LIQUID PHASE REACTION MEDUM, SAID BASICITY CONTROL CATION HAVING, WHEN IN THE FORM OF SALT WITH THE HALIDE CORRESPONDING TO THAT OF THE CATALYST SYSTEM, AN ACTIVITY COEFFICIENT OF AT LEAST 0.40 AND SAID BASICITY CONTROL CATION NOT HAVING A PHREDUCING EFFECT WHEN IN THE FORM OF SALT WITH THE CARBOXYLIC ACID REACTANT, THE BASICITY CONTROL CATION BEING SELECTED FROM AT LEAST ONE MEMBER OF THE GROUP CONSISTING OF THE ALKALINE EARTH METALS, THE LANTHANIDES, SCANDIUM,YTTRIUM, IRON, COBALT, NICKEL, ZINC, BISMUTH, CHROMIUM, MANGANESE, MOLBDENUM, COPPER, ARSENIC, ANTIMONY, ALKYL, ALKYL AMINES, ALKYL QUATERNARY AMMONIUM SALT, PHENYL AMINES, PYRROLE, PYRIDINE, INDOLE AND ALKYL-SUBSTITUTED PYRROLES, PYRIDINES AND INDOLES.
Claim 2
Dependent Claim
382 words
IN THE PROCESS FOR THE CONTINUOUS PREPARATION OF C1-C5 HYDROCARBY ALIPHATIC ACID ESTERS OF C2-C3 VICINAL GLYCOLS BY THE CATALYTIC LIQUID PHASE REACTION OF (A) AN OLEFINE CORRESPONDING IN STRUCTURE TO THE GYCOL MOIETY OF SAID ESTER AND SELECTED FROM THE GROUP CONSISTING OF ETHYLENE AND PROPYLENE, (B) MOLECULAR OXYGEN AND (C) A MONOBASIC ALIPHATIC HYDROCARBYL CARBOXYLIC ACID OF 1-5 CARBON ATOMS CORRESPONDING IN STRUCTURE TO THE ACYL MOIETY OF SAID ESTER, THE CATALYST FOR SAID REACTION BEING A TELLURIUM OR SELENIUM CATION IN COMBINATION WITH A HALIDE ANION, THE COMBINATION BEING SELECTED FROM THE GROUP CONSITING OF TELLURIUM CATION PLUS BROMIDE ANION, SELENIUM CATION PLUS BROMIDE ANION AND SELENIUM CATION PLUS CHLORIDE ANION, SAID REACTION BEING CARRIED OUT WITHIN AN OXIDATION ZONE CONTAINING A LEQUID PHASE REACTION MEDIUM COMPRISING REACTION, CATALYST AND REACTION PRODUCTS INCLUDING THE CARBOXYLIC ACID ESTER AND HALOGENATED BYPRODUCTS, WHEREIN REACTANTS ARE CONTINOUSLY INTRODUCED INTO THE OXIDATION ZONE AND LEAST A PORTION OF THE LIQUID PHASE REACTION MEDIUM IS CONTINUOUSLY WITHDRAWN, THE WITHDRAWN PORTION OF THE REACTION MEDIUM BEING PROCESSED TO RECOVER CARBOXYLIC ACID ESTER PRODUCT, UNCONVERTED AND HALOGENATED BY-PRODUCTS AND WHEREIN THE RECOVERED UNCONVERTED REACTANTS ARE RECYCLED TO THE OXIDATION ZONE, THE IMPROVEMENT WHICH COMPRISES MINIMIZING SELECTIVITY LOSSES WHILE MAXIMIZING RATE OF FORMATION OF CARBOXYLIC ACID ESTER PRODUCT BY RECYCLING AT LEAST A PREDOMINANT PORTION OF THE HALOGENATED BYPRODUCTS TO THE OXIDATION ZONE TO PROVIDE A SUBSTANTIAL PORTION OF THE HALOGEN COMPONENT OF THE CATALYST SYSTEM WHILE CONDUCTING THE REACTION AT A TEMPERATURE EXCEEDING 150*C. BUT NOT IN EXCESS OF ABOUT 250*C. IN THE PRESENCE OF AT LEAST 0.05 EQUIVALENT OF A BASICITY CONTROL CATION PER GRAM-ATOM OF HALOGEN ANION IN THE LIQUID PHASE REACTION MEDUM, SAID BASICITY CONTROL CATION HAVING, WHEN IN THE FORM OF SALT WITH THE HALIDE CORRESPONDING TO THAT OF THE CATALYST SYSTEM, AN ACTIVITY COEFFICIENT OF AT LEAST 0.40 AND SAID BASICITY CONTROL CATION NOT HAVING A PHREDUCING EFFECT WHEN IN THE FORM OF SALT WITH THE CARBOXYLIC ACID REACTANT, THE BASICITY CONTROL CATION BEING SELECTED FROM AT LEAST ONE MEMBER OF THE GROUP CONSISTING OF THE ALKALINE EARTH METALS, THE LANTHANIDES, SCANDIUM,YTTRIUM, IRON, COBALT, NICKEL, ZINC, BISMUTH, CHROMIUM, MANGANESE, MOLBDENUM, COPPER, ARSENIC, ANTIMONY, ALKYL, ALKYL AMINES, ALKYL QUATERNARY AMMONIUM SALT, PHENYL AMINES, PYRROLE, PYRIDINE, INDOLE AND ALKYL-SUBSTITUTED PYRROLES, PYRIDINES AND INDOLES.
Claim 3
Dependent Claim
383 words
In the process for the continuous preparation of C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid or 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalyst and reaction products including the carboxylic acid esters and halogenated byproducts; wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide correSponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of the lanthanides, scandium, yttium, iron, cobalt, nickel, zinc, bismuth, chromium, manganese, molybdenum, copper, arsenic, antimony, alkyl amines, alkyl quaternary ammonium salts, phenyl amines, pyrrole, pyridine, indole and alkyl-substituted pyrroles, pyridines and indoles.
Claim 4
Dependent Claim
383 words
In the process for the continuous preparation of C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid or 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalyst and reaction products including the carboxylic acid esters and halogenated byproducts; wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide correSponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of the lanthanides, scandium, yttium, iron, cobalt, nickel, zinc, bismuth, chromium, manganese, molybdenum, copper, arsenic, antimony, alkyl amines, alkyl quaternary ammonium salts, phenyl amines, pyrrole, pyridine, indole and alkyl-substituted pyrroles, pyridines and indoles.
Claim 5
Dependent Claim
368 words
In the process for the continuous preparation of C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid of 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalyst and reaction products including the carboxylic acid esters and halogenated byproducts; wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide corresponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of alkyl amines, alkyl quaternary ammonium salts, phenyl amines, pyrrole, pyridine, indole and alkyl-substituted pyrroles, pyridines and indoles.
Claim 6
Dependent Claim
368 words
In the process for the continuous preparation of C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid of 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalyst and reaction products including the carboxylic acid esters and halogenated byproducts; wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide corresponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of alkyl amines, alkyl quaternary ammonium salts, phenyl amines, pyrrole, pyridine, indole and alkyl-substituted pyrroles, pyridines and indoles.
Claim 7
Dependent Claim
368 words
In the process for the continuous preparation of C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid of 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalYst and reaction products including the carboxylic acid esters and halogenated by-products, wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide corresponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of magnesium, zinc, calcium, manganese, nickel, cobalt, cerium, arsenic, antimony, iron, chromium, molybdenum, scandium, yttrium, bismuth and copper.
Claim 8
Dependent Claim
368 words
In the process for the continuous preparation of C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid of 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalYst and reaction products including the carboxylic acid esters and halogenated by-products, wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide corresponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of magnesium, zinc, calcium, manganese, nickel, cobalt, cerium, arsenic, antimony, iron, chromium, molybdenum, scandium, yttrium, bismuth and copper.
Claim 9
Dependent Claim
366 words
In the process for the continuous preparation no C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid of 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalyst and reaction products including the carboxylic acid esters and halogenated byproducts; wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide corresponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of zinc, manganese, nickel, cobalt, cerium, arsenic, anTimony, iron, chromium, molybdenum, scandium, yttrium, bismuth and copper.
Claim 10
Dependent Claim
366 words
In the process for the continuous preparation no C1-C5 hydrocarbyl aliphatic carboxylic acid esters of C2-C3 vicinal glycols by the catalytic liquid phase reaction of (a) an olefin corresponding in structure to the glycol moiety of said ester and selected from the group consisting of ethylene and propylene, (b) molecular oxygen and (c) a monobasic aliphatic hydrocarbyl carboxylic acid of 1-5 carbon atoms corresponding in structure to the acyl moiety of said ester; the catalyst for said reaction being a tellurium or selenium cation in combination with a halide anion, the combination being selected from the group consisting of tellurium cation plus bromide anion, selenium cation plus bromide anion and selenium cation plus chloride anion; said reaction being carried out within an oxidation zone containing a liquid phase reaction medium comprising reactants, catalyst and reaction products including the carboxylic acid esters and halogenated byproducts; wherein reactants are continuously introduced into the oxidation zone and at least a portion of the liquid phase reaction medium is continuously withdrawn, the withdrawn portion of the reaction medium being processed to recover carboxylic acid ester product, unconverted reactants and halogenated by-products and wherein the recovered unconverted reactants are recycled to the oxidation zone; the improvement which comprises: minimizing selectivity losses while maximizing rate of formation of carboxylic acid ester product by recycling at least a predominant portion of the halogenated by-products to the oxidation zone to provide a substantial portion of the halogen component of the catalyst system while conducting the reaction at a temperature exceeding 150*C. but not in excess of about 250*C. in the presence of at least 0.05 equivalent of a basicity control cation per gram-atom of halogen anion in the liquid phase reaction medium, said basicity control cation having, when in the form of a salt with the halide corresponding to that of the catalyst system, an activity coefficient of at least 0.40 and said basicity control cation not having a pH-reducing effect when in the form of a salt with the carboxylic acid reactant, the basicity control cation being selected from at least one member of the group consisting of zinc, manganese, nickel, cobalt, cerium, arsenic, anTimony, iron, chromium, molybdenum, scandium, yttrium, bismuth and copper.
Claim 11
Dependent Claim
14 words
A process in accordance with claim 5 wherein the basicity control cation is cobalt.
Claim 12
Dependent Claim
18 words
A process in accordance with claim 5 wherein the catalyst combination is tellurium cation plus a bromide anion.
Claim 13
Dependent Claim
17 words
A process in accordance with claim 6 wherein the catalyst combination is tellurium cation plus bromide anion.
Claim 14
Dependent Claim
12 words
A process in accordance with claim 5 wherein the olefin is ethylene.
Claim 15
Dependent Claim
19 words
A process in accordance with claim 5 wherein the olefin is ethylene and the carboxylic acid is acetic acid.
Claim 16
Dependent Claim
23 words
A process in accordance with claim 5 wherein the reaction temperature is in excess of 155*C. but not in excess of about 240*C.
Claim 17
Dependent Claim
22 words
A process in accordance with claim 6 wherein reaction temperature is in excess of 155*C. but not in excess of about 240*C.
Claim 18
Dependent Claim
38 words
A process in accordance with claim 5 wherein the basicity control cation is employed in an amount of at least 0.2 equivalent of basicity control cation per gram-atom of total halogen present in the liquid phase reaction medium.
Claim 19
Dependent Claim
38 words
A process in accordance with claim 5 wherein the amount of basicity control cation employed is between about 0.2 equivalent per gram-atom of total halogen and about 3.0 equivalents of basicity control cation per gram-atom of total halogen.
Claim 20
Dependent Claim
38 words
A process in accordance with claim 5 wherein the amount of basicity control cation employed is between about 0.5 equivalent per gram-atom of total halogen and about 1.5 equivalents of basicity control cation per gram-atom of total halogen.
Claim 21
Dependent Claim
100 words
A process in accordance with claim 5 wherein the olefin is ethylene; the carboxylic acid is acetic acid; the reaction temperature is in excess of 155*C. but not in excess of about 240*C.; the catalyst combination is tellurium employed in an amount between 0.4 and 3.0 wt. % of the liquid phase reaction medium plus bromine employed in an amount between 5 and 20 gram-atoms of bromine per gram-atom of tellurium; and, the amount of basicity control cation employed is between 0.5 and 1.5 equivalents of basicity control cation per gram-atom of total halogen within the liquid phase reaction medium.
Claim 22
Dependent Claim
100 words
A process in accordance with claim 5 wherein the olefin is propylene; the carboxylic acid is acetic acid; the reaction temperature is in excess of 155*C. but not in excess of about 240*C,; the catalyst combination is tellurium employed in an amount between 0.4 and 3.0 wt. % of the liquid phase reaction medium plus bromine employed in an amount between 5 and 20 gram-atoms of bromine per gram-atom of tellurium; and, the amount of basicity control cation employed is between 0.5 and 1.5 equivalents of basicity control cation per gram-atom of total halogen within the liquid phase reaction medium.
Claim 23
Dependent Claim
18 words
A process in accordance with claim 3 wherein the catalyst combination is tellurium cation plus a bromide anion.
Claim 24
Dependent Claim
12 words
A process in accordance with claim 3 wherein the olefin is ethylene.
Claim 25
Dependent Claim
19 words
A process in accordance with claim 3 wherein the olefin is ethylene and the carboxylic acid is acetic acid.
Claim 26
Dependent Claim
23 words
A process in accordance with claim 3 wherein the reaction temperature is in excess of 155*C. but not in excess of about 240*C.
Claim 27
Dependent Claim
38 words
A process in accordance with claim 3 wherein the basicity control cation is employed in an amount of at least 0.2 equivalent of basicity control cation per gram-atom of total halogen present in the liquid phase reaction medium.
Claim 28
Dependent Claim
38 words
A process in accordance with claim 3 wherein the amount of basicity control cation employed is between about 0.2 equivalent per gram-atom of total halogen and about 3.0 equivalents of basicity control cation per gram-atom of total halogen.
Claim 29
Dependent Claim
38 words
A process in accordance with claim 3 wherein the amount of basicity control cation employed is between aboUt 0.5 equivalent per gram-atom of total halogen and about 1.5 equivalents of basicity control cation per gram-atom of total halogen.
Claim 30
Dependent Claim
100 words
A process in accordance with claim 3 wherein the olefin is ethylene; the carboxylic acid is acetic acid; the reaction temperature is in excess of 155*C. but not in excess of about 240*C,; the catalyst combination is tellurium employed in an amount between 0.4 and 3.0 wt. % of the liquid phase reaction medium plus bromine employed in an amount between 5 and 20 gram-atoms of bromine per gram-atom of tellurium; and, the amount of basicity control cation employed is between 0.5 and 1.5 equivalents of basicity control cation per gram-atom of total halogen within the liquid phase reaction medium.
Claim 31
Dependent Claim
100 words
A process in accordance with claim 3 wherein the olefin is propylene; the carboxylic acid is acetic acid; the reaction temperature is in excess of 155*C. but not in excess of about 240*C., the catalyst combination is tellurium employed in an amount between 0.4 and 3.0 wt. % of the liquid phase reaction medium plus bromine employed in an amount between 5 and 20 gram-atoms of bromine per gram-atom of tellurium; and, the amount of basicity control cation employed is between 0.5 and 1.5 equivalents of basicity control cation per gram-atom of total halogen within the liquid phase reaction medium.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1978-09-22 | 1979-03-24 | 1979-09-23 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1982-09-22 | 1983-03-24 | 1983-09-23 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1986-09-22 | 1987-03-24 | 1987-09-23 | $7700.00 | Window Closed / Lapsed |