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US3907710A Expired / Lapsed US ⏱️ 0.0 years remaining

Hollow ceramic pellets for catalyst support

Assignee: WR Grace and Co
•
Filing: 1973-04-18
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Granted: 1975-09-23
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Expires: 1993-04-18
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Abstract

Abstract A support structure useful in catalyst systems for converting the noxious components of automobile exhaust gases to innocuous entities is disclosed. The support is in the form of reinforced tubular structure and is characterized by excellent stability and very high surface area per unit weight. The structure is also useful as a packing medium for reaction towers, as a support for catalysts in organic reactors and as a support for adsorbent materials.

Inventors

  • 👤 Christian Bent Lundsager

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:55
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/626; C04B35/63; C04B35/632; C04B35/634; C04B35/63404; C04B35/63408; B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01J; B01J35/00; B01J35/30; B01J35/34; B01J35/37; B01J35/50; B01J35/55; B01J37/00; B01J37/0009; B01J37/0018; F; F01; F01N; F01N3/00; F01N3/08; F01N3/10; F01N3/24; F01N3/28; F01N3/2803; F01N3/2825; B01J2235/00; B01J35/56; Y; Y02; Y02A; Y02A50/00; Y02A50/20; Y10; Y10S; Y10S502/00; Y10S502/524

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 120 words
A CATALYST FOR CONVERTING CARBON MONOXIDE, HYDROCARBONS AND NITROGEN OXIDES IN AUTO EXHAUST GASES TO INNOCOUS ENTITIES CONSISTING ESSENTIALLY OF PLATIUM OR PALLADIUM DISTENDED AS A COATING OF ALUMINA CONTAINING ABOUT 5 TO 20 WEIGHT PERCENT CERIA ON A POROUS TABULAR CERAMIC SUPPORT WITH INTERNAL REINFORCING RIBS, HAVING A DIAMETER OF ABOUT 3 TO 12 MM AND LENGTH ABOUT EQUAL TO THE DIAMETER SAID SUPPORT CHARACTERIZED BY: A. A GEOMETRIC SURFACE AREA OF ABOUT AT LEAST 50% GREATER THAN A HOLLOW TUBE OF THE SAME DIAMETER, B. A SURFACE AREA APPROXIMATELY 3 TIMES GREATER THAN THE SURFACE AREA OF SOLID PARTICLES, C. A CRUSH STRENGTH OF AT LEAST 10 POUNDS, AND, D. A MICROPOROSITY OF 20 TO 50% BY VOLUME.
Claim 2
Dependent Claim 120 words
A CATALYST FOR CONVERTING CARBON MONOXIDE, HYDROCARBONS AND NITROGEN OXIDES IN AUTO EXHAUST GASES TO INNOCOUS ENTITIES CONSISTING ESSENTIALLY OF PLATIUM OR PALLADIUM DISTENDED AS A COATING OF ALUMINA CONTAINING ABOUT 5 TO 20 WEIGHT PERCENT CERIA ON A POROUS TABULAR CERAMIC SUPPORT WITH INTERNAL REINFORCING RIBS, HAVING A DIAMETER OF ABOUT 3 TO 12 MM AND LENGTH ABOUT EQUAL TO THE DIAMETER SAID SUPPORT CHARACTERIZED BY: A. A GEOMETRIC SURFACE AREA OF ABOUT AT LEAST 50% GREATER THAN A HOLLOW TUBE OF THE SAME DIAMETER, B. A SURFACE AREA APPROXIMATELY 3 TIMES GREATER THAN THE SURFACE AREA OF SOLID PARTICLES, C. A CRUSH STRENGTH OF AT LEAST 10 POUNDS, AND, D. A MICROPOROSITY OF 20 TO 50% BY VOLUME.
Claim 3
Dependent Claim 29 words
The catalyst according to claim 1 wherein the catalyst is a platinum or palladium catalyst wherein the platinum or palladium is present in a 1 to 3 weight ratio.
Claim 4
Dependent Claim 15 words
The catalyst according to claim 1 wherein the ceramic is cordierite, mullite, alumina or spinel.
Claim 5
Dependent Claim 40 words
The catalyst according to claim 1 wherein the tubular ceramic support is coated with about 5 to 10 weight percent of an alumina containing about 0.02 to 0.08 weight percent platinum or palladium based on the weight of the catalyst.

References Cited (Backward Citations)

US2408164A Cited
US3166382A Cited
US3565830A Cited
US3538020A Cited
US3554929A Cited
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US3741725A Cited
US3776859A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-09-22 1979-03-24 1979-09-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-09-22 1983-03-24 1983-09-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-09-22 1987-03-24 1987-09-23 $7700.00 Window Closed / Lapsed

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