Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
238 words
A method of fabricating a molded article having an annular space defined by two generally cylindrical side walls with at least one of said side walls having a helically threaded surface, which comprises: producing a generally cylindrical mold space with a two-piece mold; positioning a generally cylindrical, hollow core member within said mold space concentric with the cylindrical space defined by said two-piece mold member, said hollow core member having at least one helically grooved wall with the helical groove having a given direction of advance; positioning a support member in supporting relation with respect to said hollow core member to hold said hollow core member in position in said space; positioning a solid core member within said hollow core member and concentrically therewith; pouring molten metal in the space defined between said mold members; cooling said poured metal; moving said support member away from said solid core member when the metal has cooled to a temperature sufficiently low to produce a solid molded article; simultaneously with the movement of said support member, rotating said hollow core member in the direction opposite to said direction of advance of said helical groove in the wall of said hollow member while said two-piece mold member holds said molded article against either angular or axial movement; separating said two-piece mold member; and moving said solid core member in said direction of advance to remove said molded article out of said space.
Claim 2
Independent Claim
238 words
A method of fabricating a molded article having an annular space defined by two generally cylindrical side walls with at least one of said side walls having a helically threaded surface, which comprises: producing a generally cylindrical mold space with a two-piece mold; positioning a generally cylindrical, hollow core member within said mold space concentric with the cylindrical space defined by said two-piece mold member, said hollow core member having at least one helically grooved wall with the helical groove having a given direction of advance; positioning a support member in supporting relation with respect to said hollow core member to hold said hollow core member in position in said space; positioning a solid core member within said hollow core member and concentrically therewith; pouring molten metal in the space defined between said mold members; cooling said poured metal; moving said support member away from said solid core member when the metal has cooled to a temperature sufficiently low to produce a solid molded article; simultaneously with the movement of said support member, rotating said hollow core member in the direction opposite to said direction of advance of said helical groove in the wall of said hollow member while said two-piece mold member holds said molded article against either angular or axial movement; separating said two-piece mold member; and moving said solid core member in said direction of advance to remove said molded article out of said space.
Claim 3
Dependent Claim
39 words
The method of claim 1, including the further step of interrupting the movement of the molded article while said solid core member is moved in said direction of advance to separate said molded article from the solid core member.
Claim 4
Dependent Claim
20 words
The method of claim 1, in which said hollow core member has a substantially cylindrical wall and a frustoconical wall.
Claim 5
Dependent Claim
47 words
The method of claim 3, in which said substantially cylindrical wall is the internal wall of said hollow core member and is helically grooved, while said frustoconical wall is the external wall of said member and is tapered in the direction of advance of said helical groove.
Claim 6
Dependent Claim
27 words
The method of claim 4, in which said solid core member has a frustoconical external wall tapered slightly in the direction opposite to said direction of advance.
Claim 7
Independent Claim
216 words
A method of fabricating a molded article having an annular space defined by two generally cylindrical walls with at least one wall having a helically threaded surface, which comprises: positioning a two-piece mold member to define a generally cylindrical mold space; axially inserting a generally cylindrical hollow core member into one end of said cylindrical mold space concentric with said cylindrical mold space, said hollow core member having at least one helically grooved wall with the helical groove having a given direction of advance; axially inserting a solid core member into an opposite end of said cylindrical mold space and positioning the solid core member within said hollow core member and concentric therewith; pouring molten metal in the space defined between said mold members; allowing said molten metal to cool sufficiently to produce a solid article; rotating said hollow core member in the direction opposite said direction of advance and simultaneously withdrawing said hollow core member from the article while the article is being held by said two-piece mold member against either angular or axial movement; separating the two-piece mold member while supporting said article on said solid core member; moving said solid core member in said direction of advance; and interrupting the motion of said article to remove the article from the hollow core member.
Claim 8
Independent Claim
216 words
A method of fabricating a molded article having an annular space defined by two generally cylindrical walls with at least one wall having a helically threaded surface, which comprises: positioning a two-piece mold member to define a generally cylindrical mold space; axially inserting a generally cylindrical hollow core member into one end of said cylindrical mold space concentric with said cylindrical mold space, said hollow core member having at least one helically grooved wall with the helical groove having a given direction of advance; axially inserting a solid core member into an opposite end of said cylindrical mold space and positioning the solid core member within said hollow core member and concentric therewith; pouring molten metal in the space defined between said mold members; allowing said molten metal to cool sufficiently to produce a solid article; rotating said hollow core member in the direction opposite said direction of advance and simultaneously withdrawing said hollow core member from the article while the article is being held by said two-piece mold member against either angular or axial movement; separating the two-piece mold member while supporting said article on said solid core member; moving said solid core member in said direction of advance; and interrupting the motion of said article to remove the article from the hollow core member.
Claim 9
Dependent Claim
31 words
The method of claim 6, in which said hollow core member has a substantially cylindrical internal wall and a frustoconical external wall and in which said internal wall is helically grooved.
Claim 10
Dependent Claim
26 words
The method of claim 7, in which said solid core member has a frustoconical external wall tapered slightly in the direction opposite said direction of advance.
Claim 11
Dependent Claim
324 words
Apparatus for fabricating a molded article having an annular space defined by two generally cylindrical side walls with at least one side wall having a helically threaded surface having a given direction of advance, comprising: first and second mold halves each having a generally semicircular opening; means for moving said mold halves towards and away from each other between first, closed positions and second, open positions, said openings defining a generally cylindrical mold space open at opposite ends of said mold halves when said mold halves are in said first, closed positions; a solid core member located adjacent one end of said mold halves, said solid core member having (1) a first position where the solid core member is concentric within said generally cylindrical mold space defined by said mold halves and seals one end of said generally cylindrical opening and (2) a second position axially spaced from said generally cylindrical opening; means for moving said solid core member between said positions; a hollow core member located at the opposite end of said mold halves, said hollow core member having at least one helically grooved wall with the helical groove having a given direction of advance; support means for supporting said hollow core member for rotation relative to the axis of said generally cylindrical opening; and drive means for simultaneously moving said support means and hollow core member between a first position where said hollow core member is concentric with and surrounds said solid core member in said cylindrical mold space and seals the opposite end of said mold space and a second position axially spaced from said generally cylindrical mold space, said drive means including means for rotating said hollow core member relative to said support means in a direction opposite said direction of advance as said support means and hollow core member are moved from the first position to the second position, while said mold halves remain in said first, closed position.
Claim 12
Dependent Claim
324 words
Apparatus for fabricating a molded article having an annular space defined by two generally cylindrical side walls with at least one side wall having a helically threaded surface having a given direction of advance, comprising: first and second mold halves each having a generally semicircular opening; means for moving said mold halves towards and away from each other between first, closed positions and second, open positions, said openings defining a generally cylindrical mold space open at opposite ends of said mold halves when said mold halves are in said first, closed positions; a solid core member located adjacent one end of said mold halves, said solid core member having (1) a first position where the solid core member is concentric within said generally cylindrical mold space defined by said mold halves and seals one end of said generally cylindrical opening and (2) a second position axially spaced from said generally cylindrical opening; means for moving said solid core member between said positions; a hollow core member located at the opposite end of said mold halves, said hollow core member having at least one helically grooved wall with the helical groove having a given direction of advance; support means for supporting said hollow core member for rotation relative to the axis of said generally cylindrical opening; and drive means for simultaneously moving said support means and hollow core member between a first position where said hollow core member is concentric with and surrounds said solid core member in said cylindrical mold space and seals the opposite end of said mold space and a second position axially spaced from said generally cylindrical mold space, said drive means including means for rotating said hollow core member relative to said support means in a direction opposite said direction of advance as said support means and hollow core member are moved from the first position to the second position, while said mold halves remain in said first, closed position.
Claim 13
Dependent Claim
39 words
Apparatus as defined in claim 9, further including means surrounding said solid core member for removing the molded article from said solid core member as said solid core member is moved from said first position to said second position.
Claim 14
Dependent Claim
21 words
Apparatus as defined in claim 9, in which said hollow core member has a substantially cylindrical wall and a frustoconical wall.
Claim 15
Dependent Claim
53 words
Apparatus as defined in claim 11, in which said substantially cylindrical wall is the internal waLl of said hollow core member and is helically grooved while said frustoconical wall is the external wall and is tapered to produce a minimum thickness between said walls adjacent a free end of said hollow core member.
Claim 16
Dependent Claim
52 words
Apparatus as defined in claim 12, in which both said external walls of said hollow core member have a helical groove therein with both said helical grooves having the same direction of advance and substantially equal pitches and in which said internal and external helical grooves are axially offset from each other.
Claim 17
Dependent Claim
27 words
Apparatus as defined in claim 13, in which said solid core member has an external wall which has a slightly increasing taper from a leading end thereof.